Industry 4.0 and life cycle assessment: Evaluation of the technology applications as an asset for the life cycle inventory.

Industry 4.0 technologies present transformative potential in data acquisition for production activities, promising to revolutionize the Life Cycle Inventory process. Despite acknowledging their utility in environmental impact analysis, a gap exists in understanding the specific applicability of these technologies to fulfill ISO 14044 criteria. This study addresses the gap by introducing innovative approaches to Life Cycle Assessment through Industry 4.0 technologies. Beyond existing research, technologies directly impacting LCA development are identified, along with a classification for optimal usage in the LCA process. The crucial role of these technologies in enhanced data collection across life cycle phases is highlighted, introducing a scoring mechanism to identify the technology excelling in enabling Life Cycle Inventory development. Employing a developed framework and systematic literature review, the study aims to identify Industry 4.0 technologies in manufacturing that facilitate LCA. Findings illuminate potential contributions across different product life cycle stages, with cyber-physical systems, the Internet of Things, and Simulation and Modelling identified as the most effective technologies for constructing Life Cycle Inventories. The outcomes provide guidance for practitioners in integrating Industry 4.0 technologies into manufacturing activities, offering valuable insights for environmental sustainability assessment.

Integration of life cycle assessment and system dynamics modeling for environmental scenario analysis: A systematic review.

System dynamics (SD) is widely recognized as a tool for simulating spatial and temporal dynamics in life cycle assessment (LCA) studies of the product system. However, there is no agreement on how SD and LCA could be applied effectively together in a consistent way. To address this gap, this research conducted a systematic literature review, analyzing 54 scientific articles published worldwide between 2010 and 2023, to explore the joint application of LCA with SD. The study aimed to answer three research questions: (1) What can be considered an integration of LCA and SD? (2) How can SD and LCA be effectively integrated? and (3)What are the advantages and constraints of this integration? The results highlighted the popularity of LCA and SD as impact assessment tools for sustainable design, each with its own strengths and limitations. Two primary integration types were identified when LCA was jointly applied with SD: (1) inclusion of the life cycle inventory and characterization factors in an SD model, and (2) inclusion of SD model results in an LCA. In the second type of integration, SD models the components of the technical system, and its outcomes served as input for scenario analysis, providing temporal and potentially spatial inventory data for the LCA model. The integrated approach offers a comprehensive understanding of product sustainability, aids decision-making, and enhances stakeholder engagement. The study also identifies knowledge gaps in the joint application of SD and LCA for environmental scenario analysis, suggesting the incorporation of optimization tools and strategy guidance for policy makers.

A life cycle assessment approach for nitrogen footprint quantification: the reactive nitrogen indicator.

Among the environmental issues that have recently catalyzed the attention of the scientific world, we must undoubtedly include the perturbation in the biogeochemical flows of nitrogen and phosphorus, which have been identified as one of the major risks on a global scale, also considering its social implications, since the use of macronutrients is essential to guarantee the food needs of the world population. In this context, there is a growing interest in the evaluation of the environmental impact related to this issue, particularly with regard to the effects of changes in the nitrogen cycle and the methods for quantifying them. In the latter field, several researches have recently been developed focusing on the indicator known as the nitrogen footprint, associated with the environmental releases of reactive nitrogen. This study proposes an innovative method to quantify the reactive nitrogen emissions of a product system through the reactive nitrogen indicator; the method is designed using as a reference the requirements of the international standards ISO 14040 and ISO 14044, in order to be aligned with the operating procedures of the life cycle assessment technique, thus differing from the previous approaches to calculate the nitrogen footprint. As part of the study, the proposed method is applied to calculate the reactive nitrogen emissions of a set of agricultural and livestock supply chain products, using secondary inventory data from an internationally recognized database. A validation of the method was also carried out by comparing references in the literature regarding the nitrogen footprint accounting for the same products, generally obtaining a good level of agreement. The proposed method, due to its reproducibility, ease of application and completeness, can therefore be usefully applied to any product system for the calculation of reactive nitrogen emissions, thanks to an innovative approach that meets the requirements of life cycle assessment.

Consequential life cycle assessment of kraft lignin recovery with chemical recycling.

The recovery of kraft lignin from black liquor allows an increasing of the pulp production of a kraft mill (marginal tonnage) and at the same time provide a valuable material that can be used as energy or chemical feedstock. However, because lignin precipitation is an energy- and material-consuming process, the environmental consequences from a life cycle perspective are under discourse. The aim of this study is to investigate, through the application of consequential life cycle assessment, the potential environmental benefits of kraft lignin recovery and its subsequent use as an energy or chemical feedstock. A newly developed chemical recovery strategy was assessed. The results revealed how the use of lignin as energy feedstock is not environmentally advantageous compared to producing energy directly from the pulp mill's recovery boiler. However, the best results were observed when lignin was used as a chemical feedstock in four applications to replace bitumen, carbon black, phenol, and bisphenol-A.

Combination of product environmental footprint method and eco-design process according to ISO 14006: The case of an Italian vinery.

To support the sustainable development of the primary sector, in line with green new deals emerging worldwide, eco-design of new agri-food products is a priority. The wine industry, due to its growing market, has matured the need to develop an approach for understanding the environmental impacts of its products and to develop strategies to reduce such impacts in a life cycle perspective. This study has a two-fold aim: presenting the development of a methodological proposal for the use of PEF and PEF-CR in the eco-design of wine products; testing its applicability in a case study in the wine sector. The methodological proposal considered the combination of ISO 14006 and PEF methods into a procedure consisting of 8 steps. The proposal was successfully applied in the case of an Italian vinery committed to develop a new red wine product with improved performance if compared to its standard red wine production. The study occurred between 2018 and 2020, collecting primary data related to vineyards and vinery operations. Results proved that PEF method and PEF-CR can be effectively used in the eco-design of new wine products with reduced environmental impacts. Moreover, the study confirmed that PEF method can be used within the framework of ISO 14006. The study on standard red wine production confirmed that the fuel and pesticide consumption in the vineyard operation are environmental hotspots. To reduce these impacts, a new selection of Merlot Khorus grapes was made by the Italian vinery. Results of the eco-designed proved that the new product scored a reduction in the potential environmental impacts.

Life cycle assessment applied to waste management in Italy: A mini-review of characteristics and methodological perspectives for local assessment.

Life cycle assessment (LCA) and related tools are commonly used to evaluate the potential environmental impacts of waste treatment scenarios. This manuscript presents a mini-review of studies published over the last 10 years in Italy and aims to investigate how life cycle thinking tools are applied to assess the environmental sustainability of local-level waste policies. Results reveal that different waste flows, technologies and policies have been investigated independently and in varying detail. Review suggests that boundary selection significantly affects LCA results; integration of different waste systems is therefore crucial to avoid spatial or temporal shifts of environmental impacts. Moreover, the description of methodological characteristics, limitations and transversal aspects of Italian waste management studies allows various stakeholders to assess the reliability of past and future research for waste policy planning and rebound effects prevention. This review also highlights the need to define minimum requirements of transparency and ease of reporting of the studies to private and public stakeholders. Finally, the paper investigates whether using both the organisational LCA and the life cycle sustainability approach for the overall waste management process may be useful to develop a standard method to address multi-functionalities and multiple sites.

Life Cycle Assessment of Polyurethane Foams from Polyols Obtained through Chemical Recycling.

In this research, the results of the life cycle assessment of polyurethane (PUR) foams with different recycled polyol contents are presented. A methodological framework implementing laboratory activities directly into the life cycle assessment has been developed. Laboratory activities made the primary data related to the recycled polyol production available through the glycolysis of polyurethane scraps and the subsequent production and characterization of the foams. Five different formulations were analyzed with glycolyzed polyol content ranging from 0 to 100%. A comprehensive set of impact categories was considered. To ensure the robustness of the results, the influence of two different end-of-life allocation approaches was investigated, and the model was subjected to sensitivity and uncertainty analyses. Formulations with recycled content of 50 and 75% scored better environmental impacts compared to others. The main contributions to the overall impact resulted to be related to the production of isocyanate and virgin polyol. Physical characteristics such as density and thermal conductivity emerged as the main variables to be considered to minimize the overall environmental impacts of PUR foams.

Life Cycle Assessment Framework To Support the Design of Biobased Rigid Polyurethane Foams.

A methodological framework implementing laboratory activities and life cycle assessment is presented and applied to determine which parameters should be considered to develop biobased rigid polyurethane foams for thermal insulation with improved environmental performances when compared to their fossil counterparts. The framework was applied to six partially biobased (produced from bio-based polyols obtained from azelaic acid and/or lignin) and one fossil-based formulations. A comprehensive set of impact assessment categories was investigated including uncertainty and sensitivity analysis. Results proved that physical characteristics such as thermal conductivity and density are the most important variable to be optimized to guarantee better environmental performances of biobased polyurethane rigid foams for thermal insulation. Care should be taken with reference to ozone depletion potential, marine eutrophication, and abiotic depletion potential because of the uncertainty related to their results. The methylene diphenyl diisocyanate and foam production process were identified as the major sources of impacts. Overall environmental superiority of biobased polyurethanes cannot always be claimed with respect to their fossil counterpart.

Understanding the LCA and ISO water footprint: A response to Hoekstra (2016) "A critique on the water-scarcity weighted water footprint in LCA".

Water footprinting has emerged as an important approach to assess water use related effects from consumption of goods and services. Assessment methods are proposed by two different communities, the Water Footprint Network (WFN) and the Life Cycle Assessment (LCA) community. The proposed methods are broadly similar and encompass both the computation of water use and its impacts, but differ in communication of a water footprint result. In this paper, we explain the role and goal of LCA and ISO-compatible water footprinting and resolve the six issues raised by Hoekstra (2016) in "A critique on the water-scarcity weighted water footprint in LCA". By clarifying the concerns, we identify both the overlapping goals in the WFN and LCA water footprint assessments and discrepancies between them. The main differing perspective between the WFN and LCA-based approach seems to relate to the fact that LCA aims to account for environmental impacts, while the WFN aims to account for water productivity of global fresh water as a limited resource. We conclude that there is potential to use synergies in research for the two approaches and highlight the need for proper declaration of the methods applied.

Design and modeling of sustainable bioethanol supply chain by minimizing the total ecological footprint in life cycle perspective.

The purpose of this paper is to develop a model for designing the most sustainable bioethanol supply chain. Taking into consideration of the possibility of multiple-feedstock, multiple transportation modes, multiple alternative technologies, multiple transport patterns and multiple waste disposal manners in bioethanol systems, this study developed a model for designing the most sustainable bioethanol supply chain by minimizing the total ecological footprint under some prerequisite constraints including satisfying the goal of the stakeholders', the limitation of resources and energy, the capacity of warehouses, the market demand and some technological constraints. And an illustrative case of multiple-feedstock bioethanol system has been studied by the proposed method, and a global best solution by which the total ecological footprint is the minimal has been obtained.

Emergy analysis and sustainability efficiency analysis of different crop-based biodiesel in life cycle perspective.

Biodiesel as a promising alternative energy resource has been a hot spot in chemical engineering nowadays, but there is also an argument about the sustainability of biodiesel. In order to analyze the sustainability of biodiesel production systems and select the most sustainable scenario, various kinds of crop-based biodiesel including soybean-, rapeseed-, sunflower-, jatropha- and palm-based biodiesel production options are studied by emergy analysis; soybean-based scenario is recognized as the most sustainable scenario that should be chosen for further study in China. DEA method is used to evaluate the sustainability efficiencies of these options, and the biodiesel production systems based on soybean, sunflower, and palm are considered as DEA efficient, whereas rapeseed-based and jatropha-based scenarios are needed to be improved, and the improved methods have also been specified.