Lignocellulosic biomass pretreatment: Industrial oriented high-solid twin-screw extrusion method to improve biogas production from forestry biomass resources.

Forestry lignocellulosic waste is an important, largely untapped source of biomass for producing clean energy. In this study, a high-solids twin-screw extrusion approach is developed as a novel pretreatment method to effectively increase the biogas production rate to better fit commercial requirements. Multiple screw designs are progressively introduced with increasingly intensified mechanical shear. The experiments also looked at the impact of feed solids content and several cost-effective processing aids along with these screw designs. Various characterization methods were used to relate the physical state of the biomass based on its specific surface area and volatile fraction, to the rate of biomethane generation possible from a 14- and 31-day biomethane potential test. An increase in biomethane production over this period by up to 190% was possible with the optimal screw design compared to a benchmark sample. This is a promising finding for the industrialization of biomethane production from forestry lignocellulosic biomass.

Solvent-free production of thermoplastic lignocellulose from wood pulp by reactive extrusion.

A novel acylation approach suited to rapid bulk thermoplasticization of lignocellulose without solvents was previously demonstrated by the authors in benchtop batch studies. The method relies upon a benzethonium chloride/sulfuric acid functionalizing agent at low concentrations to act as a wetting agent for the wood pulp, similar to an ionic liquid, yet binds to the lignocellulose ester as a flow aid in the final thermoplastic. The present investigation evaluates the approach in a residence time-limited (45-90 s) continuous twin-screw reactor, where intensive mixing and heat were found to yield high acylation. The modified lignocellulose exhibited desired thermoplasticity by being melt moldable without the need for plasticizers and maintained much of the excellent stiffness of cellulose, demonstrating a maximum flexural modulus of 5.4 GPa and tensile modulus of 1.8 GPa. The influence of extrusion conditions on thermoplasticity was examined by a Design of Experiments (DOE) analysis.

Dried and Redispersible Cellulose Nanocrystal Pickering Emulsions.

The effect of tannic acid (TA) and water-soluble cellulose derivatives on the properties of Pickering emulsions stabilized by cellulose nanocrystals (CNCs) was investigated. The potential to both fully dry CNC-stabilized emulsions and to redisperse the dried emulsions in water is demonstrated. When CNCs are mixed with excess adsorbing polymer, either methyl cellulose or hydroxyethyl cellulose, followed by emulsification with corn oil, oil-in-water emulsions can be transformed without oil leakage into solid dry emulsions via freeze-drying. However, these dry emulsions exhibit droplet coalescence within the solid matrix and thus cannot be redispersed. Addition of TA (after emulsification) imparts dispersibility to the dried emulsions due to complexation between the cellulose derivatives and TA which condenses the "shell" around the oil droplets. When dried emulsions with TA are placed in water, the emulsion droplets redisperse readily without the need for high energy mixing, and minimal change in emulsion droplet size is observed by Mastersizer and confocal microscopy. Therefore, the simple addition of two sustainable components to CNC Pickering emulsions (i.e., TA and methyl cellulose or hydroxyethyl cellulose) has led to the first dried and redispersible CNC-based emulsions with oil content as high as 94 wt %. These processing abilities will likely extend the use of these surfactant-free, "green", and potentially edible emulsions to new food, cosmetic, and pharmaceutical applications.