Microscale engineering of hollow microneedle tips: design, manufacturing, optimization and validation.

Transdermal and intradermal drug delivery utilizing microneedles is an emerging front in painless therapeutics. Drug delivery using hollow microneedles is the most preferred method for delivering generic transdermal drugs in the clinical setup. The needle tip must be extremely short as the drug is administered to sub-millimeter depths. Also, they need to be sharp enough to pierce through the skin with minimal skin flexing. There are multiple challenges in engineering a tip profile that is short and sharp at the same time. Stainless steel (SS) hypodermic needles with the lancet tip profile are ubiquitous in subcutaneous and intramuscular injections. They have long bevel lengths that make them inappropriate as microneedles. Thus, designing a unique tip profile and developing the manufacturing technology for microneedle applications are necessary. This article presents the design and optimization of microneedle tip profiles through analytical models. Further, manufacturing strategies for reliably obtaining designed profiles are discussed. The article concludes with experimental validation of improved piercing performance of the optimized tip profile compared to other tip profiles. The article discusses about tip geometries of stainless steel needles for microneedle applications, where depth of delivery is less than 1 mm. Through series of analyses, the optimum needle tip geometry evolved from single plane bevel (SPB) to hex plane bevel (HPB) progressively improving piercing performance.

Multifunctional Graphene Sensor Ensemble as a Smart Biomonitoring Fashion Accessory.

Biomonitoring wearable sensors based on two-dimensional nanomaterials have recently elicited keen research interest and potential for a new range of flexible nanoelectronic devices. Practical nanomaterial-based devices suited for real-world service, which exhibit first-rate performance while being an attractive accessory, are still distant. We report a multifunctional flexible wearable sensor fabricated using an ultrathin percolative layer of graphene nanosheets on laser-patterned gold circular interdigitated electrodes for monitoring vital human physiological parameters. This graphene on laser-patterned electrode (GLE) sensor displays an excellent strain resolution of 245 µÎµ (0.024%) and a record high gauge factor of 6.3 × 107, with exceptional stability and repeatability in its operating range. The sensor was tested for human physiological monitoring like measurement of heart rate, breathing rate, body temperature, and hydration level, which are vital health parameters, especially considering the current pandemic scenario. The sensor also served in applications such as a pedometer, limb movement tracker, and control switch for human interaction. The innovative laser-etch process used to pattern gold thin-film electrodes, with the multifunctional incognizable graphene layer, provides a technique for integrating multiple sensors in a wearable band. The reported work marks a giant leap from the conventional banal devices to a highly marketable multifunctional sensor array as a biomonitoring fashion accessory.

Microneedles for Extended Transdermal Therapeutics: A Route to Advanced Healthcare.

Sustained release of drugs over a pre-determined period is required to maintain an effective therapeutic dose for variety of drug delivery applications. Transdermal devices such as polymeric microneedle patches and other microneedle-based devices have been utilized for sustained release of their payload. Swift clearing of drugs can be prevented either by designing a slow-degrading polymeric matrix or by providing physiochemical triggers to different microneedle-based devices for on-demand release. These long-acting transdermal devices prevent the burst release of drugs. This review highlights the recent advances of microneedle-based devices for sustained release of vaccines, hormones, and antiretrovirals with their prospective safe clinical translation.

Laser-Induced Direct Patterning of Free-standing Ti3C2-MXene Films for Skin Conformal Tattoo Sensors.

The discovery of stable two-dimensional (2D) materials has effectuated a rapid evolution of skin conformal sensors for health monitoring via epidermal electronics. Among the newly discovered 2D materials, MXene stands out as a solution-processable 2D material allowing easy fabrication of highly conductive thin films with the potential to realize flexible skin conformal sensors. Here, we present a successful demonstration of a Ti3C2-MXene resistor as an extremely sensitive strain sensor in the form an ultrathin skin mountable temporary tattoo. The skin conformability and form factor afforded by the sensor promises inconspicuous and continuous monitoring of vital health parameters of an individual, like the pulse rate, respiration rate, and surface electromyography. The sensor serves as a single conduit for sensing the respiration rate and pulse, dispensing with the need of mounting multiple sensors. Its remarkably high sensitivity with a gauge factor of ∼7400 has been ascribed to development of nanocracks and their propagation through the film upon application of strain. The fast response and highly repeatable sensor follows easy fabrication steps and can be patterned into any shape and size using a laser.

Electric Spark Induced Instantaneous and Selective Reduction of Graphene Oxide on Textile for Wearable Electronics.

Reduced graphene oxide (rGO) attracts great popularity as an alternative to pristine graphene because of the facile synthesis process of its precursor, graphene oxide (GO). Electrical conduction of GO is tunable, subject to the extent of reduction of oxygen functional groups in it. This work for the first time demonstrates rapid reduction of GO using spark at ambient conditions. A stream of spark generated by applying high electric potential across two electrodes, when passed through a film of GO deposited on a porous substrate, reduces it into rGO. Upon sparking, the electrical resistance of the GO film drops down by an order of six within a second, making the reduction process instantaneous. X-ray photoelectron spectroscopy and Raman spectra of spark-reduced graphene oxide (SrGO) films revealed a high C/O ratio with an increase in the domain of sp2-hybridized carbon. The electromechanical properties of SrGO were practically examined by testing it as a flex sensor by incorporating its films with commercially available gloves. It showed high sensitivity for bending and good repeatability while offering an easy route for textile integration, making an impactful statement about the potential of sparking as a cost-effective method to reduce GO on a large scale.