Formation and culture of cell spheroids by using magnetic nanostructures resembling a crown of thorns.

In contrast to traditional two-dimensional (2D) cell-culture conditions, three-dimensional (3D) cell-culture models closely mimic complex in vivo conditions. However, constructing 3D cell culture models still faces challenges. In this paper, by using micro/nano fabrication method, including lithography, deposition, etching, and lift-off, we designed magnetic nanostructures resembling a crown of thorns. This magnetic crown of thorns (MCT) nanostructure enables the isolation of cells that have endocytosed magnetic particles. To assess the utility of this nanostructure, we used high-flux acquisition of Jurkat cells, an acute-leukemia cell line exhibiting the native phenotype, as an example. The novel structure enabled Jurkat cells to form spheroids within just 30 minutes by leveraging mild magnetic forces to bring together endocytosed magnetic particles. The size, volume, and arrangement of these spheroids were precisely regulated by the dimensions of the MCT nanostructure and the array configuration. The resulting magnetic cell clusters were uniform in size and reached saturation after 1400 seconds. Notably, these cell clusters could be easily separated from the MCT nanostructure through enzymatic digestion while maintaining their integrity. These clusters displayed a strong proliferation rate and survival capabilities, lasting for an impressive 96 hours. Compared with existing 3D cell-culture models, the approach presented in this study offers the advantage of rapid formation of uniform spheroids that can mimic in vivo microenvironments. These findings underscore the high potential of the MCT in cell-culture models and magnetic tissue enginerring.

Flexible Grid Graphene Electrothermal Films for Real-Time Monitoring Applications.

Flexible electrothermal films are crucial for protecting equipment and systems in cold weather, such as ice blockages in natural gas pipelines and icing on aircraft wings. Therefore, a flexible electric heater is one of the essential devices in industrial operations. One of the main challenges is to develop flexible electrothermal films with low operating voltage, high steady-state temperature, and good mechanical stability. In this study, a flexible electrothermal film based on graphene-patterned structures was manufactured by combining the laser induction method and the transfer printing process. The grid structure design provides accurate real-time monitoring for the application of electrothermal films and shows potential in solving problems related to deicing and clearing ice blockages in pipelines. The flexible electrothermal film can reach a high heating temperature of 165 °C at 15 V and exhibits sufficient heating stability. By employing a simple and efficient method to create a flexible, high-performance electrothermal film, we provide a reliable solution for deicing and monitoring applications.

3D Printing of Individualized Microfluidic Chips with DLP-Based Printer.

Microfluidic chips have shown their potential for applications in fields such as chemistry and biology, and 3D printing is increasingly utilized as the fabrication method for microfluidic chips. To address key issues such as the long printing time for conventional 3D printing of a single chip and the demand for rapid response in individualized microfluidic chip customization, we have optimized the use of DLP (digital light processing) technology, which offers faster printing speeds due to its surface exposure method. In this study, we specifically focused on developing a fast-manufacturing process for directly printing microfluidic chips, addressing the high cost of traditional microfabrication processes and the lengthy production times associated with other 3D printing methods for microfluidic chips. Based on the designed three-dimensional chip model, we utilized a DLP-based printer to directly print two-dimensional and three-dimensional microfluidic chips with photosensitive resin. To overcome the challenge of clogging in printing microchannels, we proposed a printing method that combined an open-channel design with transparent adhesive tape sealing. This method enables the rapid printing of microfluidic chips with complex and intricate microstructures. This research provides a crucial foundation for the development of microfluidic chips in biomedical research.

Three dimensional high-performance micro-supercapacitors with switchable high power density and high energy density.

In the field of microscale energy storage, the fabrication of micro-supercapacitors (MSCs) with high power density and high energy density has always been a focus of research. In this work, laser-induced porous graphene and chemically deposited manganese dioxide nanoparticles are used as electrode materials, and a switchable MSC with two energy storage principles is obtained by designing symmetric interdigitated and square electrode structures. The aim is to overcome the preparation challenge of supercapacitors with high energy density and high power density by switching between two modes. In this MSC, the energy density of the high energy density mode (5.89 µW h cm-2) is 3.36 times that of the high power density mode (1.75 µW h cm-2), while the power density of the high power density mode (43.06 µW cm-2) is 1.44 times that of the high energy density mode (29.96 µW cm-2). In addition, under the drive of five serially connected MSCs, 27 LED lights can be continuously lit for 5 minutes. Therefore, this work provides a facile and novel method for the development of MSCs with high power density and high energy density, suggesting a great practical application value in the development of MSCs.

Bioinspired robot skin with mechanically gated electron channels for sliding tactile perception.

Human-like tactile perception is critical for promoting robotic intelligence. However, reproducing tangential "sliding" perception of human skin is still struggling. Inspired by the lateral gating mechanosensing mechanism of mechanosensory cells, which perceives mechanical stimuli by lateral tension-induced opening-closing of ion channels, we report a robot skin (R-skin) with mechanically gated electron channels, achieving ultrasensitive and fast-response sliding tactile perception via pyramidal artificial fingerprint-triggered opening-closing of electron gates (E-gates, namely, customized V-shaped cracks within embedded mesh electron channels). By imitating cytomembrane to modulate membrane mechanics, local strain is enhanced at E-gates to effectively regulate electron pathways for high sensitivity while weakened at other positions to suppress random cracks for robust stability. The R-skin can directly recognize ultrafine surface microstructure (5 µm) at a response frequency (485 Hz) outshining humans and achieve human-like sliding perception functions, including dexterously distinguishing texture of complex-shaped objects and providing real-time feedback for grasping.

A flexible metal nano-mesh strain sensor with the characteristic of spontaneous functional recovery after fracture damage.

Developing flexible sensors with high sensitivity, a wide sensing range, and good stability is a challenge. By replicating the anodic aluminum oxide (AAO) hole structure, we proposed new strain sensors with Pt nano-mesh films embedded in polydimethylsiloxane (PDMS) films. The nano-mesh strain sensor exhibited high sensitivity (a gauge factor of 4500) and a sensing range as high as 90%. The resistance remained almost completely unchanged after 1500 loading/unloading cycles of 15% strain, demonstrating the high repeatability and stability of the sensor. In addition, even if the nano-mesh experienced an open circuit by overstraining, the sensor can still measure strain within 45% after recovery. The capability of spontaneous functional recovery after fractural damage considerably extends its service life. Finally, the nano-mesh strain sensors were worn on the wrist and neck to monitor wrist movement and throat vibration, respectively. Signals corresponding to swallowing, throat clearing, and letter pronunciation were clearly distinguished from the peak value and signal patterns. These results indicate that the metal nano-mesh strain sensors have great potential for applications in wearable devices, electronic skin, and flexible robotics.

Wafer-Scale and Cost-Effective Manufacturing of Controllable Nanogap Arrays for Highly Sensitive SERS Sensing.

The metallic nanogap has been proved as an efficient architecture for surface-enhanced Raman scattering (SERS) applications. Although a lot of nanogap fabrication methods have been proposed in the last few decades, the economical and high-yield manufacturing of sub-10 nm gaps remains a challenge. Here, we present a convenient and cost-effective fabrication method for wafer-scale patterning of metallic nanogaps, which simply combines photolithographic metal patterning, swelling-induced nanocracking, and superimposition metal sputtering without requiring expensive nanofabrication equipment. By controlling the swelling time and metal deposition thickness, the gap size can be precisely defined, down to the sub-10 nm scale. Furthermore, we demonstrate that the fabricated nanogap array can be used as an excellent SERS substrate for molecule measurements and shows a high Raman enhancement factor of ∼108 and a high sensitivity for the detection of rhodamine 6G (R6G) molecules, even down to 10-14 M, indicating an extraordinary capability for single-molecule detection. Due to its high controllability and wafer-scale fabrication capability, this nanogap fabrication method offers a promising route for highly sensitive and economical SERS detections.

High-Performance Transparent and Conductive Films with Fully Enclosed Metal Mesh.

Metal mesh films as a kind of transparent conductive electrodes (TCEs) have shown high promise in various optoelectronic devices but are still challenged by a combination of high conductivity and transparency, mechanical robustness, and uniform electric field. Herein, we demonstrate a new concept of transparent and conductive films with a fully enclosed metal mesh, which is embedded in deep microcavities and is coated with a conductive polymer layer to combine these metrics. To ensure high conductivity and transparency, metal ink is filled into the fine (down to submicrometers) and deep mesh microcavities by electrowetting-assisted blading with low square resistances of 0.4 and 2.69 Ω sq-1 at typical transmittances of 76.9 and 87.4%, respectively. The covered thin conductive polymer layer improves the electric field uniformity of metal mesh films by at least three orders of magnitude. The fully enclosed metal mesh films exhibit excellent mechanical flexibility, indicated by the fact that the resistance is almost unchanged after 10,000 bending cycles at a bending radius of ∼5 mm. Based on the fully enclosed metal mesh films, the emission intensity of alternating current electroluminescent devices is improved by more than three times compared with that in the case of solely using common metal mesh films.

Channel-Crack-Designed Suspended Sensing Membrane as a Fully Flexible Vibration Sensor with High Sensitivity and Dynamic Range.

Vibration sensors are essential for signal acquisition, motion measuring, and structural health evaluations in civil and industrial applications. However, the mechanical brittleness and complicated installation process of micro-electromechanical system vibration sensors block their applications in wearable devices and human-machine interaction. The development of flexible vibration sensors satisfying the requirements of good flexibility, high sensitivity, and the ability to attach conformably on curved critical components is highly demanded but still remains a challenge. Here, we demonstrate a highly sensitive and fully flexible vibration sensor with a channel-crack-designed suspended sensing membrane for high dynamic vibration and acceleration monitoring. The flexible sensor is designed as a suspended vibration membrane structure by bonding a channel-crack-sensing membrane on a cavity substrate, of which the suspended sensing membrane can freely vibrate out of plane under external vibration. By inducing the cracks to be generated in the embedded multiwalled carbon nanotube channels and fully cracked across the conducting routes, the suspended vibration membrane shows high sensitivity, good reproducibility, and robust sensing stability. The resultant vibration sensor demonstrates an ultrawide frequency vibration response range from 0.1 to 20,000 Hz and exhibits the ability to respond to acceleration vibration with a broad response of 0.24-100 m/s2. The high sensitivity, wide bandwidth, and fully flexible format of the vibration sensor enable it to be directly attached on human bodies and curvilinear surfaces to conduct in situ vibration sensing, which was demonstrated by motion detection, voice identification, and the vibration monitoring of mechanical equipment.

Tuning the Mechanical and Electrical Properties of Porous Electrodes for Architecting 3D Microsupercapacitors with Batteries-Level Energy.

Microsupercapacitors (MSCs) are vital power sources for internet of things (IoTs) and miniaturized electronics. The performance of MSCs is often restricted by its low areal energy density, which is due to the low areal mass loading of active materials. Constructing thick planar microelectrode with fine structure and high aspect ratio is an efficient way to increase mass loading, but limited by the breakable nature of porous electrode materials. Here, it is found that the mechanical and electrical properties of porous electrodes, as well as their surface area utilization and internal ion diffusion pathway, can be synergistically tuned by infilling gel electrolyte into internal pores of porous electrode films. The tuned thick porous electrode films are robust enough to enable laser ablation of three dimensional (3D) microelectrodes for high mass loading and high aspect ratio. The areal capacitance of 3D microelectrodes is able to increase linearly with mass loading (or thickness) up to at least 13 mg cm-2  (or 260 µm) for a value of up to 4640 mF cm-2 based on active carbon. The 3D MSCs deliver areal energy density of 1318 µWh cm-2 , which is comparable to the best of Li-ion 3D microbatteries while exhibiting superior electrochemical and mechanical stability.

Flexible Double-Sided Light-Emitting Devices Based on Transparent Embedded Interdigital Electrodes.

In the areas of flexible displays and wearable devices, double-sided light-emitting devices have huge commercial applications. Here, we provide a novel form of flexible double-sided light-emitting devices by designing and manufacturing different transparent interdigital electrodes for lighting the structural areas of composite emitting layers. The transparent interdigital electrodes are fabricated by embedding multiwalled carbon nanotubes in interdigital mesh-structured microcavities using a doctor-blading process, and the emitting layers are fabricated by mixing copper-doped zinc sulfide (ZnS/Cu) phosphor particles with the transparent polydimethylsiloxane polymer. The fabricated double-sided light-emitting devices could be in the crimp state, exhibiting excellent flexibility. By designing the structure of the interdigital electrodes and the thickness of the emitting layers, the double-sided emission intensity of the light-emitting devices can be adjusted. Furthermore, based on the flexible double-sided light-emitting devices, various patterns can be successfully programed, such as the digital, grayscale, and ancient Chinese walls. The flexible and programmable double-sided light-emitting films provide a promising strategy for the next generation of customized flexible displays.

Scalable fabrication of high-performance micro-supercapacitors by embedding thick interdigital microelectrodes into microcavities.

Micro-supercapacitors (MSCs) with thick interdigital microelectrodes of carbon-based materials exhibit excellent electrochemical performance and hold tremendous promise for applications in microscale energy storage devices. Here, a scalable strategy to fabricate thick embedded multiwalled carbon nanotubes (MWCNTs) as interdigital microelectrodes for MSCs has been developed and investigated. To this end, sufficient MWNCT inks are firstly cast onto pre-patterned microcavity surfaces and then more MWCNT materials are embedded into the microcavities by rapid solvent evaporation. After removal of residual materials from the surfaces by a doctor-blading process, thick interdigital MWCNT microelectrodes with heights up to 190 µm are obtained. These embedded microelectrodes simplify the device structure and improve the mechanical flexibility by acting as both active materials and current collectors. Using interdigital microelectrodes with a width of 250 µm and an interspace of 50 µm, the fabricated MSCs exhibit outstanding electrochemical performance with a high capacitance of 19.5 mF cm-2 and an energy density of 2.48 µW h cm-2 at a power density of 24.7 µW cm-2. On the other hand, four light emitting diodes (LEDs) are successfully powered by three series of MSCs, indicating that MSCs can be connected in series and parallel to yield suitable operating voltages and currents for practical applications.

Flexible and Transparent Strain Sensors with Embedded Multiwalled Carbon Nanotubes Meshes.

Strain sensors combining high sensitivity with good transparency and flexibility would be of great usefulness in smart wearable/flexible electronics. However, the fabrication of such strain sensors is still challenging. In this study, new strain sensors with embedded multiwalled carbon nanotubes (MWCNTs) meshes in polydimethylsiloxane (PDMS) films were designed and tested. The strain sensors showed elevated optical transparency of up to 87% and high sensitivity with a gauge factor of 1140 at a small strain of 8.75%. The gauge factors of the sensors were also found relatively stable since they did not obviously change after 2000 stretching/releasing cycles. The sensors were tested to detect motion in the human body, such as wrist bending, eye blinking, mouth phonation, and pulse, and the results were shown to be satisfactory. Furthermore, the fabrication of the strain sensor consisting of mechanically blading MWCNTs aqueous dispersions into microtrenches of prestructured PDMS films was straightforward, was low cost, and resulted in high yield. All these features testify to the great potential of these sensors in future real applications.