Adsorption kinetics of synthetic organic contaminants onto superfine powdered activated carbon.

Superfine powdered activated carbon (S-PAC) is an adsorbent material with the promise of properties that allow for rapid adsorption of small molecule contaminants. To explore the potential for rapid adsorption among varying activated carbon types, seven commercially available activated carbons were obtained and pulverized to produce S-PAC particles less than 1 µm in diameter. The carbons were chosen to include several types of common carbons produced from coal precursors as well as a wood-based carbon and a coconut shell-based carbon. In this study, the S-PACs and their parent PACs were tested for the adsorption of three aromatic compounds-2-phenylphenol, biphenyl, and phenanthrene-with and without the presence of natural organic matter (NOM). Adsorption rates were increased for adsorption onto S-PAC as compared to PAC in all trials without NOM and in most trials with NOM. Faster adsorption onto S-PAC was found to be a result of a smaller particle size, lower surface oxygen content, larger pore diameters, and neutral pHPZC. Adsorption of a planar compound, phenanthrene, increased the most between PAC and S-PAC, while adsorption of 2-phenylphenol, a nonplanar compound, was impacted the least. Phenanthrene additionally was minimally impacted by the presence of NOM while 2-phenylphenol adsorption declined severely in the presence of NOM.

Superfine powdered activated carbon (S-PAC) coatings on microfiltration membranes: Effects of milling time on contaminant removal and flux.

In microfiltration processes for drinking water treatment, one method of removing trace contaminants is to add powdered activated carbon (PAC). Recently, a version of PAC called superfine PAC (S-PAC) has been under development. S-PAC has a smaller particle size and thus faster adsorption kinetics than conventionally sized PAC. Membrane coating performance of various S-PAC samples was evaluated by measuring adsorption of atrazine, a model micropollutant. S-PACs were created in-house from PACs of three different materials: coal, wood, and coconut shell. Milling time was varied to produce S-PACs pulverized with different amounts of energy. These had different particles sizes, but other properties (e.g. oxygen content), also differed. In pure water the coal based S-PACs showed superior atrazine adsorption; all milled carbons had over 90% removal while the PAC had only 45% removal. With addition of calcium and/or NOM, removal rates decreased, but milled carbons still removed more atrazine than PAC. Oxygen content and specific external surface area (both of which increased with longer milling times) were the most significant predictors of atrazine removal. S-PAC coatings resulted in loss of filtration flux compared to an uncoated membrane and smaller particles caused more flux decline than larger particles; however, the data suggest that NOM fouling is still more of a concern than S-PAC fouling. The addition of calcium improved the flux, especially for the longer-milled carbons. Overall the data show that when milling S-PAC with different levels of energy there is a tradeoff: smaller particles adsorb contaminants better, but cause greater flux decline. Fortunately, an acceptable balance may be possible; for example, in these experiments the coal-based S-PAC after 30 min of milling achieved a fairly high atrazine removal (overall 80%) with a fairly low flux reduction (under 30%) even in the presence of NOM. This suggests that relatively short duration (low energy) milling is viable for creating useful S-PAC materials applied in tandem with microfiltration.

Effect of bead milling on chemical and physical characteristics of activated carbons pulverized to superfine sizes.

Superfine powdered activated carbon (S-PAC) is an adsorbent material with particle size between roughly 0.1-1 µm. This is about an order of magnitude smaller than conventional powdered activated carbon (PAC), typically 10-50 µm. S-PAC has been shown to outperform PAC for adsorption of various drinking water contaminants. However, variation in S-PAC production methods and limited material characterization in prior studies lead to questions of how S-PAC characteristics deviate from that of its parent PAC. In this study, a wet mill filled with 0.3-0.5 mm yttrium-stabilized zirconium oxide grinding beads was used to produce S-PAC from seven commercially available activated carbons of various source materials, including two coal types, coconut shell, and wood. Particle sizes were varied by changing the milling time, keeping mill power, batch volume, and recirculation rate constant. As expected, mean particle size decreased with longer milling. A lignite coal-based carbon had the smallest mean particle diameter at 169 nm, while the wood-based carbon had the largest at 440 nm. The wood and coconut-shell based carbons had the highest resistance to milling. Specific surface area and pore volume distributions were generally unchanged with increased milling time. Changes in the point of zero charge (pH(PZC)) and oxygen content of the milled carbons were found to correlate with an increasing specific external surface area. However, the isoelectric point (pH(IEP)), which measures only external surfaces, was unchanged with milling and also much lower in value than pH(PZC). It is likely that the outer surface is easily oxidized while internal surfaces remain largely unchanged, which results in a lower average pH as measured by pH(PZC).