A Review of the Metal Additive Manufacturing Processes.

Metal additive manufacturing (AM) is a layer-by-layer process that makes the direct manufacturing of various industrial parts possible. This method facilitates the design and fabrication of complex industrial, advanced, and fine parts that are used in different industry sectors, such as aerospace, medicine, turbines, and jewelry, where the utilization of other fabrication techniques is difficult or impossible. This method is advantageous in terms of dimensional accuracy and fabrication speed. However, the parts fabricated by this method may suffer from faults such as anisotropy, micro-porosity, and defective joints. Metals like titanium, aluminum, stainless steels, superalloys, etc., have been used-in the form of powder or wire-as feed materials in the additive manufacturing of various parts. The main criterion that distinguishes different additive manufacturing processes from each other is the deposition method. With regard to this criterion, AM processes can be divided into four classes: local melting, sintering, sheet forming, and electrochemical methods. Parameters affecting the properties of the additive-manufactured part and the defects associated with an AM process determine the method by which a certain part should be manufactured. This study is a survey of different additive manufacturing processes, their mechanisms, capabilities, shortcomings, and the general properties of the parts manufactured by them.

Thermal monitoring of a Cryosol in a high marine terrace (Half Moon Island, Maritime Antarctica).

Active layer and permafrost are important indicators of climate changes in periglacial areas of Antarctica, and the soil thermal regime of Maritime Antarctica is sensitive to the current warming trend. This research aimed to characterize the active layer thermal regime of a patterned ground located at an upper marine terrace in Half Moon Island, during 2015-2018. Temperature and moisture sensors were installed at different soil depths, combined with air temperature, collecting hourly data. Statistical analysis was applied to describe the soil thermal regime and estimate active layer thickness. The thermal regime of the studied soil was typical of periglacial environment, with high variability in temperature and water content in the summer, resulting in frequent freeze-thaw cycles. We detected dominant freezing conditions, whereas soil temperatures increased, and the period of high soil moisture content lasted longer over the years. Active layer thickness varied between the years, reaching a maximum depth in 2018. Permafrost degradation affects soil drainage and triggers erosion in the upper marine terrace, where permafrost occurrence is unlikely. Longer monitoring periods are necessary for a detailed understanding on how current climatic and geomorphic conditions affect the unstable permafrost of low-lying areas of Antarctica (marine terraces).

Laser Direct Joining of Steel to Polymethylmethacrylate: The Influence of Process Parameters and Surface Mechanical Pre-Treatment on the Joint Strength and Quality.

The search for lightweight structures increases the demand for non-metallic materials, such as polymers, composites, and hybrid structures. This work presents the dissimilar joining through direct laser joining between polymethylmethacrylate (PMMA) and S235 galvanised steel using a pulsed Nd:YAG laser. The main goal is to determine the influence of processing parameters on joint strength and quality. In addition, the impact of surface conditions on the joint quality was also analysed. Overall, the optimum ranges of process parameters were found, and some are worth highlighting, such as the laser beam diameter and pulse duration, which significantly influenced the joint strength. Failure of the welded samples occurred in PMMA component, demonstrating good joint efficiency. Additionally, a maximum increase of 5.1% of the tensile shear strength was achieved thanks to the mechanical pre-treatment. It is possible to conclude that the joining between PMMA and the S235 galvanised steel can be performed by optimising the process parameters. Additionally, it can be enhanced through surface pre-treatments by exploring the mechanical interlock between both materials.

Potential greenhouse gases emissions by different plant communities in maritime Antarctica.

Antarctic plant communities show a close relationship with soil types across the landscape, where vegetation cover changes, biological influence, and soil characteristics can affect the dynamic of greenhouse gases emissions. Thus, the objective of this study was to evaluate greenhouse gases emissions in lab conditions of ice-free areas along a topographic gradient (from sea level up to 300 meters). We selected 11 distinct vegetation compositions areas and assessed greenhouse gases production potentials through 20 days of laboratory incubations varying temperatures at -2, 4, 6, and 22 °C. High N2O production potential was associated with the Phanerogamic Community under the strong ornithogenic influence (phosphorus, nitrogen, and organic matter contents). Seven different areas acted as N2O sink at a temperature of -2 °C, demonstrating the impact of low-temperature conditions contributing to store N in soils. Moss Carpets had the highest CH4 emissions and low CO2 production potential. Fruticose Lichens had a CH4 sink effect and the highest values of CO2. The low rate of organic matter provided the CO2 sink effect on the bare soil (up to 6 °C). There is an overall trend of increasing greenhouse gases production potential with increasing temperature along a toposequence.

Pellets of Stercorarius spp. (skua) as plant dispersers in the Antarctic Peninsula.

The Antarctic Peninsula has experienced some of the most accelerated warming worldwide, resulting in the retreat of glaciers and creation of new areas for plant development. Information regarding the plant dispersal processes to these new niches is scarce in Antarctica, despite birds being important vectors elsewhere. Many bird pellets (with feed remains such as bones and feathers) are generated annually in Antarctica, which are light and easily transported by the wind and include vegetation that is accidentally or purposely swallowed. The aim of this study was to analyze the presence of plant fragments within skua (Stercorarius/Catharacta spp.) pellets collected from two sampling areas in the Maritime Antarctic: Stinker Point (Elephant Island, 17 samples) and Byers Peninsula (Livingston Island, 60 samples), in the South Shetland Archipelago, during the austral summers of 2018 and 2020. In both study areas, five species of Bryophyta were found that were associated with the pellets and viable in germination tests in a humid chamber. The ingestion of Bryophyta for the skuas contribute to the dispersion of different moss species, including to areas recently exposed by the ice retreat. This is the first demonstration that skua pellets effectively act in the dispersion of Antarctic mosses.

Changes in plant communities and soil attributes in the "Cousteau's whale bone skeleton" tourist attraction area in Keller Peninsula after 48 years.

Ice-free areas of Antarctica represent an important study region that helps us understand how human activity affects plant communities and soil properties. The goal of this study was to determine the changes in plant composition and soil properties around a whale bone skeleton (WB) near Ferraz Station, King George Island, Antarctica from 1972 to 2020 (48 years). The WB was assembled in 1972 by Jacques-Yves Cousteau and his team. It is located in a large moss field and visited by many tourists. We studied the plant composition and development based on historical and recent photographs and phytosociological studies from 1986 to 2020. The soil was sampled in February 2009 to determine general properties. The results showed that human activity surrounding the WB directly affected the plant community composition and soil properties. The Syntrichia cushions were positively affected by the calcium deposits from bone dissolution. The principal component analysis revealed that mineralization of the bones increased soil nutrient assembly. A strong phosphatization process was observed in the WB area, similar to that in ornithogenic soils. The WB on the marine terrace enhanced soil fertility and changed the plant community.

The diversity and structure of plant communities in the maritime Antarctic is shaped by southern giant petrel's (Macronectes giganteus) breeding activities.

Southern giant petrels (Macronectes giganteus) are found in the Antarctic. They build their nests with rock fragments, disturbing large areas during incubation and chick feeding periods; however, their impact on vegetation is unknown. Thus, we aimed to evaluate the effect of Petrel nests and associated breeding activities on the diversity and structure of cryptogam communities of Stinker Point, Elephant Island. We selected 13 nests in February and March 2012 and continue the monitoring in 2018. The area of direct influence of breeding activities was photographed to calculate plant community coverage. The results demonstrated that species richness, community coverage and composition, and beta diversity showed significant differences between active and inactive nests. The linear mixed-effect models revealed that the positive effect of nest area mainly caused variation in community coverage, but had a negative effect on beta diversity. Sphaerophorus globosus (lichen) grew around the inactive nests, sometimes forming a ring up to 1 m in diameter. This ring was then surrounded by the Chorisodontium acyphyllum moss colonized by S. globosus, and a final ring of Sanionia uncinata, colonized by the same lichen. Recently constructed nests are generally surrounded by Prasiola crispa and Sanionia uncinata carpets.

Species composition, diversity and coverage pattern of associated communities of mosses-lichens along a pedoenvironmental gradient in Maritime Antarctica.

Maritime Antarctica is one of the major terrestrial ecosystems dominated by lichens and mosses, which represent important ecological indicators. Thus, we aimed to evaluate the changes in associated communities of mosses-lichens diversity and coverage along a pedoenvironmental gradient on Half Moon Island, Maritime Antarctica. We focused on how patterns in associated communities of mosses-lichens species diversity (richness, species composition and beta diversity) and coverage are associated with soil properties using plant inventory data from 174 plots across 14 contrasting pedoenvironments. The results clearly show marked differences in soil properties along the pedoenvironmental gradient, which determine variations in species composition, richness and coverage. We presumed that these variations are common in Maritime Antarctica owing to varying periglacial processes, weathering degree, parent material and biological influence (especially by penguins and other birds). The community species richness and coverage along the pedoenvironmental gradient differ, nevertheless share common species present in most pedoenvironments, despite differences in coverage. We assume that most of the pedoenvironments are habitats to rare species that occur only under specific soil conditions, additionally promotes high ß-diversity between pedoenvironments and low species similarity.

Laser Welding of Transmitting High-Performance Engineering Thermoplastics.

Laser processing is a rapidly growing key technology driven by several advantages such as cost and performance. Laser welding presents numerous advantages in comparison with other welding technologies, providing high reliability and cost-effective solutions. Significant interest in this technology, combined with the increasing demand for high-strength lightweight structures has led to an increasing interest in joining high-performance engineering thermoplastics by employing laser technologies. Laser transmission welding is the base method usually employed to successfully join two polymers, a transmitting one through which the laser penetrates, and another one responsible for absorbing the laser radiation, resulting in heat and melting of the two components. In this work, the weldability of solely transmitting high-performance engineering thermoplastic is analyzed. ERTALON® 6 SA, in its white version, is welded by a pulsed Nd:YAG laser. Tensile tests were performed in order to evaluate the quality of each joint by assessing its strength. A numerical model of the joint is also developed to support the theoretical approaches employed to justify the experimental observations.

Mechanical Strength of Thermoplastic Polyamide Welded by Nd:YAG Laser.

Welding is a fundamental process in many industries. It is a fast-changing technology, continuously evolving, with recent developments in laser and robotic welding, virtual reality and machine learning. Focusing on laser welding, there is a significant interest in this technology, as well as an increasing demand for high-strength lightweight structures, replacing metals in some applications. This work presents an experimental study of the mechanical properties of three types of polyamide 6 joints welded by Nd:YAG laser. After welding, tensile tests were carried out in order to evaluate the influence of the joint type and weld passes on joint strength and weld stresses. The results showed that fairly high weld stresses could be achieved, indicating that good-quality welds were achieved.

Improving the Mechanical Strength of Ductile Cast Iron Welded Joints Using Different Heat Treatments.

The main advantage of welding cast iron is to recover parts by repairing defects induced by casting processes (porosities, etc.), before they enter their working cycle, as well as repair cracks or fractures when already in service. This method contributes to decreased foundry industrial waste and avoids the additional energy costs of their immediate recycling. Therefore, it is necessary to have a welded joint with similar or better characteristics than the parent material. The major problem of welding cast iron is that this material has a very high content of carbon in comparison to steel (≈3%). Therefore, when it is heated by the very high temperatures from arc welding and during its process of solidification, very hard and brittle phases originate, known as ledeburite and martensite, and appear in the partially melted zone and in the heat-affected zone. Eventually, this problem can be solved by implementing heat treatments such as preheat or post weld heat treatments under specific parameters. Therefore, in this study, the aim is to collect data about the effects of heat treatments performed at different temperatures on welded joints of high strength ductile cast iron (SiboDur® 450), and to evaluate the effects of heat treatments performed at diverse temperatures on welded joints of this type of material, using Shield Metal Arc Welding and nickel electrodes. Mechanical strength, hardness, and microstructure were analyzed, showing that the best mechanical strength in the joint (380 MPa) was obtained using two passes of E C Ni-Cl (ISO EN 1071:2015) filler metal and post weld heat treatments (PWHT) of 400 °C for two hours.

Measuring Torque and Temperature in a Rotating Shaft Using Commercial SAW Sensors.

Real-time monitoring of torque in a rotating shaft is not easy to implement with technologies such as optic fiber sensors or strain gages. Surface acoustic wave (SAW) sensors are wireless and passive and can be used to monitor strain in moving parts. Commercial solutions (sensors, antennas and interrogation unit) can easily be purchased from some companies; however, they are not customized and may not meet the specificity of the measurements. In order to evaluate the adequacy of commercial off-the-shelf (COTS) solutions, temperature and strain sensors fabricated by SENSeOR (Besançon, France) were mounted on a load cell. The sensors were calibrated using a thermal chamber and a universal testing machine. The load cell was then assembled together with a steel shaft that rotated at different speeds inside an oven. The commercial antennas were replaced with an RF (radio frequency) coupler and the sensors were interrogated with the commercial interrogation unit. The influence of rotation in the accuracy on the measurements, as well as the adequacy of the sensors structure, was evaluated. It can be concluded that SAW sensors can be used to measure temperature or torque in a rotating environment; however, some customization of the components is required in order to overcome the limitations posed by COTS sensing solutions.

Poaceae Pollen from Southern Brazil: Distinguishing Grasslands (Campos) from Forests by Analyzing a Diverse Range of Poaceae Species.

This aim of this study was to distinguish grasslands from forests in southern Brazil by analyzing Poaceae pollen grains. Through light microscopy analysis, we measured the size of the pollen grain, pore, and annulus from 68 species of Rio Grande do Sul. Measurements were recorded of 10 forest species and 58 grassland species, representing all tribes of the Poaceae in Rio Grande do Sul. We measured the polar, equatorial, pore, and annulus diameter. Results of statistical tests showed that arboreous forest species have larger pollen grain sizes than grassland and herbaceous forest species, and in particular there are strongly significant differences between arboreous and grassland species. Discriminant analysis identified three distinct groups representing each vegetation type. Through the pollen measurements we established three pollen types: larger grains (>46 µm), from the Bambuseae pollen type, medium-sized grains (46-22 µm), from herbaceous pollen type, and small grains (<22 µm), from grassland pollen type. The results of our compiled Poaceae pollen dataset may be applied to the fossil pollen of Quaternary sediments.

Phaeosphaeria deschampsii (Ascomycota): A new parasite species of Deschampsia antarctica (Poaceae) described to Antarctica.

This study presents the description of Phaeosphaeria deschampsii, which was found in plant communities from Half Moon Island, South Shetland Archipelago, Antarctica, in February 2014. Many patches of Deschampsia antarctica (Poaceae), the only indigenous Poaceae specie in Antarctic, were found dead, parasitized by a fungi pathogen. Based on the shape of its perithecia, with oblique neck, erumpent in the grass tissues, ascospore form and septation, the specie was identified as new to science.

The Brazilian research contribution to knowledge of the plant communities from Antarctic ice free areas.

This work aims to summarize the results of research carried out by Brazilian researchers on the plant communities of Antarctic ice free areas during the last twenty five years. Since 1988 field work has been carried out in Elephant Island, King George Island, Nelson Island and Deception Island. During this period six papers were published on the chemistry of lichens, seven papers on plant taxonomy, five papers on plant biology, two studies on UVB photoprotection, three studies about the relationships between plant communities and bird colonies and eleven papers on plant communities from ice free areas. At the present, Brazilian botanists are researching the plant communities of Antarctic ice free areas in order to understand their relationships to soil microbial communities, the biodiversity, the distribution of the plants populations and their relationship with birds colonies. In addition to these activities, a group of Brazilian researchers are undertaking studies related to Antarctic plant genetic diversity, plant chemistry and their biotechnological applications.