Alternative Concepts for Extruded Power Cable Insulation: from Thermosets to Thermoplastics.

The most common type of insulation of extruded high-voltage power cables is composed of low-density polyethylene (LDPE), which must be crosslinked to adjust its thermomechanical properties. A major drawback is the need for hazardous curing agents and the release of harmful curing byproducts during cable production, while the thermoset nature complicates reprocessing of the insulation material. This perspective explores recent progress in the development of alternative concepts that allow to avoid byproducts through either click chemistry type curing of polyethylene-based copolymers or the use of polyolefin blends or copolymers, which entirely removes the need for crosslinking. Moreover, polypropylene-based thermoplastic formulations enable the design of insulation materials that can withstand higher cable operating temperatures and facilitate reprocessing by remelting once the cable reaches the end of its lifetime. Finally, polyethylene-based covalent and non-covalent adaptable networks are explored, which may allow to combine the advantages of thermoset and thermoplastic insulation materials in terms of thermomechanical properties and reprocessability.

Highly insulating thermoplastic nanocomposites based on a polyolefin ternary blend for high-voltage direct current power cables.

Octyl-silane-coated Al2O3 nanoparticles are found to be a promising conductivity-reducing additive for thermoplastic ternary blends comprising low-density polyethylene (LDPE), isotactic polypropylene and a styrenic copolymer. The ternary blend nanocomposites were prepared by compounding the blend components together with an LDPE-based masterbatch that contained the nanoparticles. The nanoparticles did not affect the superior stiffness of the ternary blends, compared to neat LDPE, between the melting temperatures of the two polyolefins. As a result, ternary blend nanocomposites comprising 38 wt% polypropylene displayed a storage modulus of more than 10 MPa up to at least 150 °C, independent of the chosen processing conditions. Moreover, the ternary blend nanocomposites featured a low direct-current electrical conductivity of about 3 × 10-15 S m-1 at 70 °C and an electric field of 30 kV mm-1, which could only be achieved through the presence of both polypropylene and Al2O3 nanoparticles. This synergistic conductivity-reducing effect may facilitate the design of more resistive thermoplastic insulation materials for high-voltage direct current (HVDC) power cables.

Repurposing Poly(3-hexylthiophene) as a Conductivity-Reducing Additive for Polyethylene-Based High-Voltage Insulation.

Poly(3-hexylthiophene) (P3HT) is found to be a highly effective conductivity-reducing additive for low-density polyethylene (LDPE), which introduces a new application area to the field of conjugated polymers. Additives that reduce the direct-current (DC) electrical conductivity of an insulation material at high electric fields have gained a lot of research interest because they may facilitate the design of more efficient high-voltage direct-current power cables. An ultralow concentration of regio-regular P3HT of 0.0005 wt% is found to reduce the DC conductivity of LDPE threefold, which translates into the highest efficiency reported for any conductivity-reducing additive to date. The here-established approach, i.e., the use of a conjugated polymer as a mere additive, may boost demand in absolute terms beyond the quantities needed for thin-film electronics, which would turn organic semiconductors from a niche product into commodity chemicals.

Highly Permeable Fluorinated Polymer Nanocomposites for Plasmonic Hydrogen Sensing.

Hydrogen (H2) sensors that can be produced en masse with cost-effective manufacturing tools are critical for enabling safety in the emerging hydrogen economy. The use of melt-processed nanocomposites in this context would allow the combination of the advantages of plasmonic hydrogen detection with polymer technology; an approach which is held back by the slow diffusion of H2 through the polymer matrix. Here, we show that the use of an amorphous fluorinated polymer, compounded with colloidal Pd nanoparticles prepared by highly scalable continuous flow synthesis, results in nanocomposites that display a high H2 diffusion coefficient in the order of 10-5 cm2 s-1. As a result, plasmonic optical hydrogen detection with melt-pressed fluorinated polymer nanocomposites is no longer limited by the diffusion of the H2 analyte to the Pd nanoparticle transducer elements, despite a thickness of up to 100 µm, thereby enabling response times as short as 2.5 s at 100 mbar (≡10 vol. %) H2. Evidently, plasmonic sensors with a fast response time can be fabricated with thick, melt-processed nanocomposites, which paves the way for a new generation of robust H2 sensors.

Light-Driven ZnO Brush-Shaped Self-Propelled Micromachines for Nitroaromatic Explosives Decomposition.

Self-propelled micromachines have recently attracted lots of attention for environmental remediation. Developing a large-scale but template-free fabrication of self-propelled rod/tubular micro/nanomotors is very crucial but still challenging. Here, a new strategy based on vertically aligned ZnO arrays is employed for the large-scale and template-free fabrication of self-propelled ZnO-based micromotors with H2 O2 -free light-driven propulsion ability. Brush-shaped ZnO-based micromotors with different diameters and lengths are fully studied, which present a fast response to multicycles UV light on/off switches with different interval times (2/5 s) in pure water and slow directional motion in aqueous hydrogen peroxide solution in the absence of UV light. Light-induced electrophoretic and self-diffusiophoretic effects are responsible for these two different self-motion behaviors under different conditions, respectively. In addition, the pH of the media and the presence of H2 O2 show important effects on the motion behavior and microstructure of the ZnO-based micromotors. Finally, these novel ZnO-based brush-shaped micromotors are demonstrated in a proof-of-concept study on nitroaromatic explosive degradation, i.e., picric acid. This work opens a completely new avenue for the template-free fabrication of brush-shaped light-responsive micromotors on a large scale based on vertically aligned ZnO arrays.

Radioactive Uranium Preconcentration via Self-Propelled Autonomous Microrobots Based on Metal-Organic Frameworks.

Self-propelled micromachines have recently attracted attention for environmental remediation, yet their use for radioactive waste management has not been addressed. Engineered micromotors that are able to combine highly adsorptive capabilities together with fast autonomous motion in liquid media are promising tools for the removal of nuclear waste, which is one of the most difficult types to manage. Herein, we fabricate self-propelled micromotors based on metal-organic frameworks (MOFs) via template-based interfacial synthesis and show their potential for efficient removal of radioactive uranium. A crucial challenge of the MOF-based motors is their stability in the presence of fuel (hydrogen peroxide) and acidic media. We have ensured their structural stability by Fe doping of zeolitic imidazolate framework-8 (ZIF-8). The implementation of magnetic ferroferric oxide nanoparticles (Fe3O4 NPs) and catalytic platinum nanoparticles (Pt NPs) results in the magnetically responsive and bubble-propelled micromotors. In the presence of 5 wt % H2O2, these micromotors are propelled at a high speed of ca. 860 ± 230 µm·s-1 (i.e., >60 body lengths per second), which is significantly faster than that of other microrod-based motors in the literature. These micromotors demonstrate a highly efficient removal of uranium (96%) from aqueous solution within 1 h, with the subsequent recovery under magnetic control, as well as stable recycling ability and high selectivity. Such self-propelled magnetically recoverable micromotors could find a role in the management and remediation of radioactive waste.

ZnO/ZnO2/Pt Janus Micromotors Propulsion Mode Changes with Size and Interface Structure: Enhanced Nitroaromatic Explosives Degradation under Visible Light.

Self-motile mesoporous ZnO/Pt-based Janus micromotors accelerated by bubble propulsion that provide efficient removal of explosives and dye pollutants via photodegradation under visible light are presented. Decomposition of H2O2 (the fuel) is triggered by a platinum catalytic layer asymmetrically deposited on the nanosheets of the hierarchical and mesoporous ZnO microparticles. The size-dependent motion behavior of the mesoporous micromotors is studied; the micromotors with average size ∼1.5 µm exhibit enhanced self-diffusiophoretic motion, whereas the fast bubble propulsion is detected for micromotors larger than 5 µm. The bubble-propelled mesoporous ZnO/Pt Janus micromotors show remarkable speeds of over 350 µm s-1 at H2O2 concentrations lower than 5 wt %, which is unusual for Janus micromotors based on dense materials such as ZnO. This high speed is related to efficient bubble nucleation, pinning, and growth due to the highly active and rough surface area of these micromotors, whereas the ZnO/Pt particles with a smooth surface and low surface area are motionless. We discovered new atomic interfaces of ZnO2 introduced into the ZnO/Pt micromotor system, as revealed by X-ray diffraction (XRD), which contribute to enhance their photocatalytic activity under visible light. Such coupling of the rapid movement with the high catalytic performance of ZnO/Pt Janus micromotors provides efficient removal of nitroaromatic explosives and dye pollutants from contaminated water under visible light without the need for UV irradiation. This paves the way for real-world environmental remediation efforts using microrobots.

Multifunctional and self-propelled spherical Janus nano/micromotors: recent advances.

Recent progress in autonomous self-propelled multifunctional Janus nano/micromotors, which are able to convert chemical or light energy into mechanical motion, is presented. This technology of moving micro- and nanodevices is at the forefront of materials research and is a promising and growing technology with the possibility of using these motors in both biomedical and environmental applications. The development of novel multifunctional Janus motors together with their motion mechanisms is discussed. Different preparation and synthesis routes are compared. The effects of the size, interfacial structures and porosity on the directional motion and the speed of Janus micromotors are discussed. For light-derived Janus micromotors, newly developed techniques that are able to observe directly the interfaces' charge distribution on a nanometer scale are presented in order to clarify the underlying electrophoresis motion mechanism. This review aims to encourage further research in the field of micromotors using new and facile methodologies for obtaining novel Janus motors with enhanced motion and activity.

Synthesis of Zinc Oxide Nanorods via the Formation of Sea Urchin Structures and Their Photoluminescence after Heat Treatment.

A protocol for the aqueous synthesis of ca. 1-µm-long zinc oxide (ZnO) nanorods and their growth at intermediate reaction progression is presented, together with photoluminescence (PL) characteristics after heat treatment at temperatures of up to 1000 °C. The existence of solitary rods after the complete reaction (60 min) was traced back to the development of sea urchin structures during the first 5 s of the precipitation. The rods primarily formed in later stages during the reaction due to fracture, which was supported by the frequently observed broken rod ends with sharp edges in the final material, in addition to tapered uniform rod ends consistent with their natural growth direction. The more dominant rod growth in the c direction (extending the length of the rods), together with the appearance of faceted surfaces on the sides of the rods, occurred at longer reaction times (>5 min) and generated zinc-terminated particles that were more resistant to alkaline dissolution. A heat treatment for 1 h at 600 or 800 °C resulted in a smoothing of the rod surfaces, and PL measurements displayed a decreased defect emission at ca. 600 nm, which was related to the disappearance of lattice imperfections formed during the synthesis. A heat treatment at 1000 °C resulted in significant crystal growth reflected as an increase in luminescence at shorter wavelengths (ca. 510 nm). Electron microscopy revealed that the faceted rod structure was lost for ZnO rods exposed to temperatures above 600 °C, whereas even higher temperatures resulted in particle sintering and/or mass redistribution along the initially long and slender ZnO rods. The synthesized ZnO rods were a more stable Wurtzite crystal structure than previously reported ball-shaped ZnO consisting of merging sheets, which was supported by the shifts in PL spectra occurring at ca. 200 °C higher annealing temperature, in combination with a smaller thermogravimetric mass loss occurring upon heating the rods to 800 °C.

The Role of Interfaces in Polyethylene/Metal-Oxide Nanocomposites for Ultrahigh-Voltage Insulating Materials.

Recent progress in the development of polyethylene/metal-oxide nanocomposites for extruded high-voltage direct-current (HVDC) cables with ultrahigh electric insulation properties is presented. This is a promising technology with the potential of raising the upper voltage limit in today's underground/submarine cables, based on pristine polyethylene, to levels where the loss of energy during electric power transmission becomes low enough to ensure intercontinental electric power transmission. The development of HVDC insulating materials together with the impact of the interface between the particles and the polymer on the nanocomposites electric properties are shown. Important parameters from the atomic to the microlevel, such as interfacial chemistry, interfacial area, and degree of particle dispersion/aggregation, are discussed. This work is placed in perspective with important work by others, and suggested mechanisms for improved insulation using nanoparticles, such as increased charge trap density, adsorption of impurities/ions, and induced particle dipole moments are considered. The effects of the nanoparticles and of their interfacial structures on the mechanical properties and the implications of cavitation on the electric properties are also discussed. Although the main interest in improving the properties of insulating polymers has been on the use of nanoparticles, leading to nanodielectrics, it is pointed out here that larger microscopic hierarchical metal-oxide particles with high surface porosity also impart good insulation properties. The impact of the type of particle and its inherent properties (purity and conductivity) on the nanocomposite dielectric and insulating properties are also discussed based on data obtained by a newly developed technique to directly observe the charge distribution on a nanometer scale in the nanocomposite.

Aqueous Synthesis of (21Ì 0) Oxygen-Terminated Defect-Free Hierarchical ZnO Particles and Their Heat Treatment for Enhanced Reactivity.

Controlled aqueous growth of 1 µm flower-shaped ZnO particles with a hierarchical subset of exposed nanosheets represented by {21̅0} crystal faces, followed by annealing at temperatures up to 1000 °C, is presented. The flower-shaped particles showed superior photocatalytic performance compared to the crystal faces of 20 nm ZnO nanoparticles. The photocatalytic reaction rate of the flower-shaped particles before annealing was 2.4 times higher per m2 compared with that of the nanoparticles with double specific surface area. Crystal surface defects and nanosized pores within the flower-shaped particles were revealed by porosity measurements and electron microscopy. A heat treatment at 400 °C was found to be optimal for removal of nanoporosity/surface defects and impurities while retaining the hierarchical superstructure. The heat treatment resulted in a photodegradation efficiency that increased by an additional 43%, although the specific surface area decreased from 16.7 to 13.0 m2g-1. The enhanced photocatalytic effect remained intact under both acidic and alkaline environments owing to the {21̅0} crystal surfaces, which were less prone to dissolution than the nanoparticles. The photocatalytic performance relied on primarily three factors: the removal of surface impurities, the oxygen termination of the {21̅0} crystal faces, and the promotion of charge carrier lifetime by removal of lattice defects acting as recombination centers. The synthesis presented is an entirely hydrocarbon- and surfactant-free ("green") preparation scheme, and the formation of the flower-shaped particles was favored solely by optimization of the reaction temperature after the correct nitrate salt precursor concentrations had been established.

Polyethylene Nanocomposites for the Next Generation of Ultralow-Transmission-Loss HVDC Cables: Insulation Containing Moisture-Resistant MgO Nanoparticles.

The use of MgO nanoparticles in polyethylene for cable insulation has attracted considerable interest, although in humid media the surface regions of the nanoparticles undergo a conversion to a hydroxide phase. A facile method to obtain MgO nanoparticles with a large surface area and remarkable inertness to humidity is presented. The method involves (a) low temperature (400 °C) thermal decomposition of Mg(OH)2, (b) a silicone oxide coating to conceal the nanoparticles and prevent interparticle sintering upon exposure to high temperatures, and (c) heat treatment at 1000 °C. The formation of the hydroxide phase on these silicone oxide-coated MgO nanoparticles after extended exposure to humid air was assessed by thermogravimetry, infrared spectroscopy, and X-ray diffraction. The nanoparticles showed essentially no sign of any hydroxide phase compared to particles prepared by the conventional single-step thermal decomposition of Mg(OH)2. The moisture-resistant MgO nanoparticles showed improved dispersion and interfacial adhesion in the LDPE matrix with smaller nanosized particle clusters compared with conventionally prepared MgO. The addition of 1 wt % moisture-resistant MgO nanoparticles was sufficient to decrease the conductivity of polyethylene 30 times. The reduction in conductivity is discussed in terms of defect concentration on the surface of the moisture-resistant MgO nanoparticles at the polymer/nanoparticle interface.