A greener method to recover critical metals from spent lithium-ion batteries (LIBs): Synergistic leaching without reducing agents.

Efficient recycling of critical metals from spent lithium-ion batteries is vital for clean energy and sustainable industry growth. Conventional methods often fail to manage large waste volumes, leading to hazardous gas emissions and dangerous materials. This study investigates innovative methods for recovering critical metals from spent LIBs using synergistic leaching. The first step optimized thermal treatment conditions (570 °C for 2 h in air) to remove binder materials while maintaining cathode material crystallinity, confirmed by X-ray diffraction (XRD) analysis. Next, response surface methodology (RSM), I-optimal, was used to examine the synergistic effects of sulfuric acid (SA) and organic acids (Org, citric and acetic acids) and their concentrations (SA: 0.5-2 M and Org: 0.1-2 M) on metal leaching for an eco-friendlier process. Results showed that adding citric acid to SA was more effective, especially at lower concentrations, than using acetic acid. The medium was tested to evaluate the impact of reductant addition. Remarkably, it was discovered that the optimized leaching mixture (1.25 M SA and 0.55 M citric acid) efficiently extracted metals without the need for any reductant like H2O2, highlighting its potential for a simpler and more eco-friendly recycling process. Further optimization identified the ideal solid-to-liquid ratio (62.5 g/L) to minimize acid use. Finally, RSM (D-optimal) was used to investigate the effects of time and temperature on leaching, achieving remarkable recovery rates of 99% ± 0.7 for Li, 98% ± 0.0 for Co, 90% ± 6.6 for Ni, and 92% ± 0.4 for Mn under optimized conditions at 189 min and 95 °C. Chemical cost analysis revealed this method is about 25% more cost-effective than conventional methods.

Phytoextraction of copper from copper waste rock by Tagetes sp.

Due to the ongoing scarcity of copper resources globally, the extraction of copper from waste rocks has become an unavoidable necessity. This study investigated the phytoextraction of copper from low-grade chalcocite (LGC) ore using Tagetes sp. Therefore, the LGC and the garden soil mixtures, with different percentages, were utilized to achieve the optimum condition in 4 weeks. Mixing 50% LGC with 50% soil results in the best uptake value and translocation factor (TF) of 0.42 mg and 1.02, with shoot and root weights of 3.78 and 1.02 g, respectively. However, the highest BCFShoot (bio-concentration factor) and BCFRoot values are 0.65 and 1.66, with shoot and root weights of 2.65 g and 0.5 g, respectively, using 25% LGC + 75% soil. Therefore, at the proportion of 25% of the LGC, it can be concluded that the plant is a moderate accumulator and hyperaccumulator, respectively, for the shoot and root. Both proportions of 25% of the LGC and 50% of the LGC can be selected as optimum conditions for the mixture. If the target is the highest Cu accumulation in the above-ground tissues, the mixture containing 50% LGC should be selected. However, if harvesting the plant roots is possible, the mixture of 25% LGC + 75% soil has a better result because of the highest Cu concentration in the roots. Hence, Tagetes sp. exhibits the capability for extracting copper from low-grade chalcocite.