Municipal wastewater sludge as a renewable, cost-effective feedstock for transportation biofuels using hydrothermal liquefaction.

U.S. municipal wastewater contains approximately 160 trillion Btu/y of influent chemical energy, but very little is recovered and utilized nationwide. Hydrothermal liquefaction (HTL) is a thermochemical process that converts biomass into a biocrude intermediate that can be upgraded to a variety of liquid fuels. HTL provides an opportunity to enhance energy recovery at wastewater treatment plants by transforming underutilized municipal wastewater solids into a renewable, cost-effective feedstock for transportation biofuels. In this study, we estimate total national economic sludge feedstock supply by performing discounted cash flow analyses at >15,000 U.S. wastewater treatment facilities to assess the net present value of 30-year HTL investments, with comparison to wider adoption of anaerobic digestion (AD). This analysis is the first to model HTL technology deployment across the real-world fleet of wastewater treatment plants. Analyses indicate treatment facilities ≥17 ML/d (4.6 million gal/d) could supply 9.77 Tg/y of dry solids feedstock to economically produce 3.67 GL/y of biocrude intermediate, thereby increasing energy, environmental, and financial sustainability of sludge treatment while reducing disposal costs and operational and environmental risk.

Municipal wastewater sludge as a sustainable bioresource in the United States.

Within the United States and Puerto Rico, publicly owned treatment works (POTWs) process 130.5 Gl/d (34.5 Bgal/d) of wastewater, producing sludge as a waste product. Emerging technologies offer novel waste-to-energy pathways through whole sludge conversion into biofuels. Assessing the feasibility, scalability and tradeoffs of various energy conversion pathways is difficult in the absence of highly spatially resolved estimates of sludge production. In this study, average wastewater solids concentrations and removal rates, and site specific daily average influent flow are used to estimate site specific annual sludge production on a dry weight basis for >15,000 POTWs. Current beneficial uses, regional production hotspots and feedstock aggregation potential are also assessed. Analyses indicate 1) POTWs capture 12.56 Tg/y (13.84 MT/y) of dry solids; 2) 50% are not beneficially utilized, and 3) POTWs can support seven regions that aggregate >910 Mg/d (1000 T/d) of sludge within a travel distance of 100 km.