Extension of Solid Solubility and Structural Evolution in Nano-Structured Cu-Cr Solid Solution Induced by High-Energy Milling.

In Cu-Cr alloys, the strengthening effects of Cr are severely limited due to the relatively low Cr solid solubility in Cu matrix. In addition, apart from the dissolved Cr, it should be noted that high proportion of Cr in Cu matrix work as the second phase dispersion strengthening. Therefore, it is of great significance to extend the Cr solid solubility and decrease the size of the undissolved Cr phase to nano-structure. In this work, the nano-sized Cu-5 wt.% Cr solid solution was achieved through high energy ball milling (HEBM) only for 12 h. The Cr solubility of ~1.15 at.% was quantitatively calculated based on XRD patterns, which means supersaturated solid solution was realized. Except for the dissolved Cr, the undissolved Cr phase was with nano-sized work as the second phase. Upon milling of the Cu-Cr powders with coarse grains, the crystallite sizes and grain sizes are found to decrease with the milling time, and remain almost unchanged at a steady-state with continued milling. In addition, it was found that the stored energy induced by dislocation density increment and grain size refinement would be high enough to overcome the thermodynamic barrier for the formation of solid solution.

Mutual benefits of acetate and mixed tungsten and molybdenum for their efficient removal in 40 L microbial electrolysis cells.

Practical application of metallurgical microbial electrolysis cells (MECs) requires efficient removal of metals and organics in larger reactors. A 40 L cylindrical single-chamber MEC fed acetate was used to achieve high removals of W(VI) and Mo(VI). In the presence of both metals, there were nearly complete removals of W (97 ‒ 98%), Mo (98 ‒ 99%), and acetate (95 ‒ 96%), along with a low level of hydrogen production (0.0037-0.0039 L/L/d) at a hydraulic residence time (HRT) of 2 d (influent ratios of W:Mo:acetate of 0.5:1.0:24 mM). The final concentrations of these conditions were sufficient to meet national wastewater discharge standards. In the controls with individual metals or acetate, lower contaminant removals were obtained (W, 2 ‒ 4%; Mo, 3 ‒ 5%, acetate, 36 ‒ 39%). Metals removal in all cases was primarily due to the biocathodes rather than the bioanodes. The presence of metals decreased microbial diversity on the anodes and increased diversity on the cathodes, based on analysis at the phylum, class and genus levels, as a function of HRT and influent concentration. This study demonstrated the feasibility of larger-scale single-chamber MECs for efficient treatment of W and Mo, moving metallurgical MECs closer to commercialization for wastewater treatment of these two metals.