Analysis of Mechanical and Thermal Properties of Polymer Materials Derived from Recycled Overprinted Metallized PP Films.

Polymer materials and their composites are one of the most frequently used materials in the packaging and food industries. This applies to both disposable and reusable packaging, layered films with barrier properties, as well as densely overprinted polymer films and metallized food wrap films. According to statistical data from Plastics Europe, approximately 40% of processed thermoplastics are used to produce packaging, including single- and multi-layer film packaging. Growing requirements and new EU directives require the use of recycled materials in new products, which is not easy because the properties of recyclates may differ significantly from those of the primary materials with which the former are mixed. This work attempts to analyze the properties of the primary material used to produce a film using the casting method in comparison with the industrial recyclate obtained by the processing of film made of the primary material and then overprinted and metallized. The process of obtaining re-granulates and preparing test samples was presented, and the mechanical, structural, and thermal properties of the tested materials were compared. The conducted research and the obtained results demonstrated the advisability of conducting advanced mechanical recycling, which leads to obtaining re-granulates with repeatable processing properties and thermal and mechanical properties comparable to the original material despite the impurities they contain.

Analysis of Selected Properties of Polymer Mixtures Derived from Virgin and Re-Granulated PP with Glass Fibers.

The problem of the growing amount of waste polymer materials currently affects virtually every area of the global economy. New actions taken by the E.U. and member states could lead to a reduction in the burden on the natural environment, as well as the reuse of thermoplastic waste. The aim of this study was to analyze the possibility of reusing post-industrial waste (recycled polypropylene-rPP) in order to produce mixtures with original polypropylene (PP) and glass fibers. The research undertaken is characterized by a high level of innovation and was carried out on an industrial scale from industrial waste. The primary goal of the analyses was to determine changes in the properties of the polymer mixtures depending on the amount of recycled polymers. For this purpose, four types of mixtures were prepared, characterized by different degrees of filling with recycled material obtained from big-bag packaging (the filling levels were 0 wt.%, 20 wt.%, 30 wt.%, and 70 wt.%). A detailed analysis of the physical properties of the obtained mixtures was carried out to determine changes in the densities depending on the amount of rPP material. In addition, changes in the MFIs (melt flow indexes), characterizing viscosity changes, were analyzed depending on the amount of secondary raw material used. An analysis of the mechanical properties was also carried out based on static tensile testing, the impact strength (the Charpy method), and the Rockwell hardness test (the M method). The analysis of the thermal changes was performed using the DSC method. The results showed that the composites made of virgin polypropylene (PP GF30) and those made from re-granulates and glass fibers (rPP GF30) are characterized by similar mechanical properties and significantly different processing properties, determined by MFI. This means that the addition of re-granulates significantly affects the processability of the obtained materials, while the addition of glass fibers maintains the basic mechanical properties.

Comparison of Physical and Thermal Properties of Mulching Films Made of Different Polymeric Materials.

The development of polymer materials causes their huge expansion into various areas of everyday life, as well as plant and animal production. Their chemical resistance, good physical properties, and ease of processing result in an increasing use of this group of materials. Outdoor plant production both in open plantations and greenhouses requires various types of materials supporting the vegetation process as well as protecting against pests and weeds. A large group here are various types of materials used for covers of field crops, the main role of which is to prevent uncontrolled and excessive growth of weeds and thus reduce the use of herbicides as plant protection products. Cover films also have other important functions, such as reducing direct water evaporation, better moisture retention around the root system, increasing soil temperature (faster vegetation), etc. However, as always, the problem of introducing new material into agriculture production and the difficulty of its disposal arises. In recent times, farmers' interest in various forms of mulch to protect crops and increase yields has grown significantly. In the publication, the authors attempted to analyze selected commercial properties, but also mulch produced on a laboratory scale, based on biodegradable and petroleum-derived materials.

Performance of Biodegradable Biochar-Added and Bio-Based Plastic Clips for Growing Tomatoes.

Increasing quantities of waste from using conventional plastic in agriculture and horticulture is one of the most pressing issues nowadays. Conventional plastic accessories (e.g., mulching films, clips, pots, strings, etc.) are typically fossil-derived, non-biodegradable and difficult to recycle after their use. Therefore, there is a need for biodegradable and bio-based alternatives with similar properties to conventional plastics, which can be disposed of through degradation in water, soil or compost under specific conditions. This work investigated the properties and the performance of biodegradable biochar-added and bio-based stem and arch support clips. In addition, the investigated clips were composted with tomato residues during 16 week laboratory composting. The scope of this work included: (1) the production of stem and arch support clips in a pilot installation using injection molding technology, (2) an analysis of their chemical composition, biodegradability, disintegration and phytotoxicity, (3) an evaluation of their performance in the greenhouse cultivation of tomatoes and (4) an evaluation of the composting of the clips with on-farm organic waste as an end-of-waste management method. The stem support clips during industrial composting (58 °C) degraded at 100% after 20 weeks, whereas during home composting (30 °C) the degradation was slow, and after 48 weeks the maximum weight loss was 5.43%. Disintegration during industrial composting resulted in 100% fragmentation into particles with sizes less than 2 mm. Phytotoxicity tests demonstrated that the substrates after industrial and home composting did not have a negative effect on the growth of the test plants (i.e., mustard, wheat, cuckooflower). The biochar-added stem support clips proved to be satisfactory alternatives to conventional non-biodegradable, fossil-derived clips and can be disposed of through composting. However, more work is needed to determine the optimal conditions for composting to ensure rapid degradation of the clips in relevant environments.

End-of-Life Management of Biodegradable Plastic Dog Poop Bags through Composting of Green Waste.

Plastic waste derived from plastic dog poop bags (DPBs) could be considered a negligible source of plastic waste. However, it is estimated that this kind of waste contributes to 0.6% of the total plastic waste generated worldwide, and it is expected to increase in the following years. Plastic dog poop bags can be replaced with biodegradable and bio-based alternatives. These alternatives can biodegrade in various environments such as composting, soil, or water and thus allow for end-of-life management without the risk of contaminating the environment with microplastics. However, not all biodegradable bags are always compostable. In this study, we tested composting as the end-of-life management of selected biodegradable dog poop bags (i.e., prototypes of bags and commercially available bags). We analyzed the biodegradation of selected biodegradable plastic dog poop bags during the composting of green waste in laboratory composting reactors after 4 weeks and 90 days of composting. All the investigated DPBs decomposed 100% after 90 days of composting. However, the fresh compost obtained after the 90-day composting of green waste mixed with the investigated bags containing dog poop did not demonstrate high quality.

The Analysis of Polyethylene Hip Joint Endoprostheses Strength Parameters Changes after Use inside the Human Body.

The influence of dynamic loads resulting from human motor activity and electrocorrosion inside the human body on the strength parameters of artificial joint elements has not yet been investigated. Hip joint arthroplasty is the most common surgical procedure in the world that allows doctors to remove pain and restore motor skills in people with severe hip diseases, after accidents, and in the elderly. Based on the reports, this article assesses changes in the number of implanted endoprostheses in the years 2005-2019 and determines the trends and estimated changes in the number of implanted hip prostheses in the following decades. The study assesses changes in selected strength parameters of UHMW-PE polyethylene inserts of hip joint endoprostheses during their use in the human body. The research was carried out on appropriately collected samples from UHMW-PE cups removed from the human body with a known history and lifetime from 4 to 10 years. Patients' body weight ranged from 735 [N] to 820 [N], and the declared physical activity was similar in the entire research group. As part of the research, the values of changes in dynamic modules and the mechanical loss coefficient were determined in relation to the share of the crystalline and amorphous phases of artificial UHMW-PE cups, removed from the human body after different periods of exploitation under similar operating conditions. The analysis of selected strength parameters was performed at a temperature of 40 °C, which corresponds to the working conditions inside the human body. On the basis of numerical studies, the influence of changes in material parameters on the deformation of the artificial acetabulum during the patient's motor activity, which is one of the causes of fatigue destruction, was determined.

Effect of Sago Starch Modifications on Polystyrene/Thermoplastic Starch Blends.

The preparation of polystyrene/thermoplastic starch (PS/TPS) blends was divided into three stages. The first stage involved the preparation of TPS from sago starch. Then, for the second stage, PS was blended with TPS to produce a TPS/PS blend. The ratios of the TPS/PS blend were 20:80, 40:60, 60:40, and 80:20. The final stage was a modification of the composition of TPS/PS blends with succinic anhydride and ascorbic acid treatment. Both untreated and treated blends were characterized by their physical, thermal, and surface morphology properties. The obtained results indicate that modified blends have better tensile strength as the adhesion between TPS and PS was improved. This can be observed from SEM micrographs, as modified blends with succinic anhydride and ascorbic acid had smaller TPS dispersion in PS/TPS blends. The micrograph showed that there was no agglomeration and void formation in the TPS/PS blending process. Furthermore, modified blends show better thermal stability, as proved by thermogravimetric analysis. Water uptake into the TPS/PS blends also decreased after the modifications, and the structural analysis showed the formation of a new peak after the modification process.

Tool Wear and Surface Evaluation in Drilling Fly Ash Geopolymer Using HSS, HSS-Co, and HSS-TiN Cutting Tools.

This paper reports on the potential use of geopolymer in the drilling process, with respect to tool wear and surface roughness. The objectives of this research are to analyze the tool life of three different economy-grade drill bit uncoated; high-speed steel (HSS), HSS coated with TiN (HSS-TiN), and HSS-cobalt (HSS-Co) in the drilling of geopolymer and to investigate the effect of spindle speed towards the tool life and surface roughness. It was found that, based on the range of parameters set in this experiment, the spindle speed is directly proportional to the tool wear and inversely proportional to surface roughness. It was also observed that HSS-Co produced the lowest value of surface roughness compared to HSS-TiN and uncoated HSS and therefore is the most favorable tool to be used for drilling the material. For HSS, HSS coated with TiN, and HSS-Co, only the drilling with the spindle speed of 100 rpm was able to drill 15 holes without surpassing the maximum tool wear of 0.10 mm. HSS-Co exhibits the greatest tool life by showing the lowest value of flank wear and produce a better surface finish to the sample by a low value of surface roughness value (Ra). This finding explains that geopolymer is possible to be drilled, and therefore, ranges of cutting tools and parameters suggested can be a guideline for researchers and manufacturers to drill geopolymer for further applications.

Elevated-Temperature Performance, Combustibility and Fire Propagation Index of Fly Ash-Metakaolin Blend Geopolymers with Addition of Monoaluminium Phosphate (MAP) and Aluminum Dihydrogen Triphosphate (ATP).

Thermal performance, combustibility, and fire propagation of fly ash-metakaolin (FA-MK) blended geopolymer with the addition of aluminum triphosphate, ATP (Al(H2PO4)3), and monoaluminium phosphate, MAP (AlPO4) were evaluated in this paper. To prepare the geopolymer mix, fly ash and metakaolin with a ratio of 1:1 were added with ATP and MAP in a range of 0-3% by weight. The fire/heat resistance was evaluated by comparing the residual compressive strengths after the elevated temperature exposure. Besides, combustibility and fire propagation tests were conducted to examine the thermal performance and the applicability of the geopolymers as passive fire protection. Experimental results revealed that the blended geopolymers with 1 wt.% of ATP and MAP exhibited higher compressive strength and denser geopolymer matrix than control geopolymers. The effect of ATP and MAP addition was more obvious in unheated geopolymer and little improvement was observed for geopolymer subjected to elevated temperature. ATP and MAP at 3 wt.% did not help in enhancing the elevated-temperature performance of blended geopolymers. Even so, all blended geopolymers, regardless of the addition of ATP and MAP, were regarded as the noncombustible materials with negligible (0-0.1) fire propagation index.

Image Analysis of Surface Porosity Mortar Containing Processed Spent Bleaching Earth.

Image analysis techniques are gaining popularity in the studies of civil engineering materials. However, the current established image analysis methods often require advanced machinery and strict image acquisition procedures which may be challenging in actual construction practices. In this study, we develop a simplified image analysis technique that uses images with only a digital camera and does not have a strict image acquisition regime. Mortar with 10%, 20%, 30%, and 40% pozzolanic material as cement replacement are prepared for the study. The properties of mortar are evaluated with flow table test, compressive strength test, water absorption test, and surface porosity based on the proposed image analysis technique. The experimental results show that mortar specimens with 20% processed spent bleaching earth (PSBE) achieve the highest 28-day compressive strength and lowest water absorption. The quantified image analysis results show accurate representation of mortar quality with 20% PSBE mortar having the lowest porosity. The regression analysis found strong correlations between all experimental data and the compressive strength. Hence, the developed technique is verified to be feasible as supplementary mortar properties for the study of mortar with pozzolanic material.