A review on the recycling of spent lithium iron phosphate batteries.

Lithium iron phosphate (LFP) batteries have gained widespread recognition for their exceptional thermal stability, remarkable cycling performance, non-toxic attributes, and cost-effectiveness. However, the increased adoption of LFP batteries has led to a surge in spent LFP battery disposal. Improper handling of waste LFP batteries could result in adverse consequences, including environmental degradation and the mismanagement of valuable secondary resources. This paper presents a comprehensive examination of waste LFP battery treatment methods, encompassing a holistic analysis of their recycling impact across five dimensions: resources, energy, environment, economy, and society. The recycling of waste LFP batteries is not only crucial for reducing the environmental pollution caused by hazardous components but also enables the valuable components to be efficiently recycled, promoting resource utilization. This, in turn, benefits the sustainable development of the energy industry, contributes to economic gains, stimulates social development, and enhances employment rates. Therefore, the recycling of discarded LFP batteries is both essential and inevitable. In addition, the roles and responsibilities of various stakeholders, including governments, corporations, and communities, in the realm of waste LFP battery recycling are also scrutinized, underscoring their pivotal engagement and collaboration. Notably, this paper concentrates on surveying the current research status and technological advancements within the waste LFP battery lifecycle, and juxtaposes their respective merits and drawbacks, thus furnishing a comprehensive evaluation and foresight for future progress.

Direct selective leaching of lithium from industrial-grade black mass of waste lithium-ion batteries containing LiFePO4 cathodes.

Demand for lithium-ion batteries (LIBs) is projected to maintain unprecedented acceleration for decades, towards satisfying international climate and source objectives. LIB wastes pose a threat to the environment, but also may be considered a strategic, high-grade resource. Yet, recycling the black mass of waste LIBs, which contains plastic, C, Li, Fe, Ni, Co, Mn, Cu, and Al, is very complex. Herein, the direct selective leaching of Li from the industrial-grade black mass powder of waste LIBs is proposed for the first time. Results demonstrated that the leaching efficiency of Li is shown to exceed 97%, while other metals remain below 1%. The mechanism of selective leaching was also investigated in this study. Under the experimental conditions, Fe is not leached out and remains in the form of solid FePO4. As for other impurity metal elements, they are removed from the solution due to the alkaline environment of the post-leaching solution and the adsorption effect of the anodic carbon. Furthermore, the alkaline post-leaching solution can avoid the neutralizing stage before the precipitation of lithium salts. This highly efficient and Li-selective leaching strategy offers a broadly applicable approach to reclaiming critical energy minerals from the black mass of wasted LIBs.