Prediction of sugar yields during hydrolysis of lignocellulosic biomass using artificial neural network modeling.

The present investigation was carried out to study application of ANN as a tool for predicting sugar yields of pretreated biomass during hydrolysis process at various time intervals. Since it is known that biomass loading and particle size influences the rheology and mass transfer during hydrolysis process, these two parameters were chosen for investigating the efficiency of hydrolysis. Alkali pretreated rice straw was used as the model feedstock in this study and biomass loadings were varied from 10% to 18%. Substrate particle sizes used were <0.5mm, 0.5-1mm, >1mm and mixed size. Effectiveness of hydrolysis was strongly influenced by biomass loadings, whereas particle size did not have any significant impact on sugar yield. Higher biomass loadings resulted in higher sugar concentration in the hydrolysates. Optimum hydrolysis conditions predicted were 10 FPU/g cellulase, 5 IU/g BGL, 7500 U/g xylanase, 18% biomass loading and mixed particle size with reaction time between 12-28 h.

Evaluation of polymeric adsorbent resins for efficient detoxification of liquor generated during acid pretreatment of lignocellulosic biomass.

Production of fuel ethanol from lignocellulosic biomass conventionally includes biomass pretreatment, hydrolysis, and fermentation. The liquor generated during dilute acid pretreatment of biomass contains considerable quantities of pentose sugars as well as various degradation products of sugars and lignin, like furfural, hydroxymethyl furfural (HMF), organic acids, aldehydes and others, which are known to be inhibitory for microbial growth. This pentose rich liquor is a potent resource which can be used to produce alcohol or other value added metabolites by microbial fermentation. However, the presence of these inhibitory compounds is a major hindrance and their removal is essential for efficient utilization of this byproduct stream. In the present work, the polymeric adsorbent resins, XAD-4, XAD-7 and XAD-16 were evaluated for their ability to adsorb fermentation inhibitors like furfural and HMF from the acid pretreated liquor. These resins could remove 55-75% of furfural and 100% of HMF and more than 90% sugar remained un-adsorbed in the pretreated liquor. Desorption of furfural from stationary phase was evaluated by using ethanol and hot water. The results suggest that these polymeric resins may be used for detoxification of acid pretreatment liquor with selective removal of sugar degradation products without affecting the sugar content in the solution.

A novel surfactant-assisted ultrasound pretreatment of sugarcane tops for improved enzymatic release of sugars.

The aim of this study was to develop a novel surfactant-assisted ultrasound pretreatment of sugarcane tops as well as to optimize the effect of various operational parameters on pretreatment and hydrolysis. A novel surfactant-assisted ultrasound pretreatment was developed which could effectively remove hemicelluloses and lignin and improve the reducing sugar yield from sugarcane tops. Operational parameters for pretreatment and hydrolysis were studied and optimized. Under optimal hydrolysis conditions, 0.661 g of reducing sugar was produced per gram of pretreated biomass. The structural changes of native and pretreated biomass were investigated by Scanning electron microscopy (SEM), X-ray diffraction (XRD) and Fourier transform infrared analysis (FTIR). The results indicate that surfactant-assisted ultrasound pretreated sugarcane tops can be used as a potential feed stock for bioethanol production.

An evaluation of chemical pretreatment methods for improving enzymatic saccharification of chili postharvest residue.

Residue of chili plants left in the field after harvesting is a major lignocellulosic resource that is underexploited. India has over 0.6 million tons of this residue available as surplus annually which projects it as a potent feedstock for conversion to bioethanol. The cellulose, hemicellulose and lignin content of the chili residues are subject to variations with type of cultivar, geographical region and the season of cultivation, and the composition is critical in developing strategies for its conversion to bioalcohol(s). As with any lignocellulosic biomass, this feedstock needs pretreatment to make it more susceptible to hydrolysis by enzymes which is the most efficient method for generating sugars which can, then, be fermented to alcohol. Pretreatment of chili postharvest residue (CPHR) is, therefore, important though very little study has addressed this challenge. Similarly, enzymatic saccharification of pretreated chili biomass is another area which needs dedicated R&D because the combination of enzyme preparations and the conditions for saccharification are different in different biomass types. The present study was undertaken to develop an optimal process for pretreatment and enzymatic saccharification of CPHR that will yield high amount of free sugars. Dilute acid and alkali pretreatment of the biomass was studied at high temperatures (120-180 °C), with mixing (50-200 rpm) in a high pressure reactor. The holding time was adjusted between 15 and 60 min, and the resultant biomass was evaluated for its susceptibility to enzymatic hydrolysis. Similarly, the conditions for hydrolysis including biomass and enzyme loadings, mixing and incubation time were studied using a Taguchi method of experimentation and were optimized to obtain maximal yield of sugars. Efficiency of pretreatment was gauged by observing the changes in composition and the physicochemical properties of native and pretreated biomass which were analyzed by SEM and XRD analyses. The studies are expected to provide insights into the intricacies of biomass conversion leading to better processes that are simpler and more efficient.

Energy requirement for alkali assisted microwave and high pressure reactor pretreatments of cotton plant residue and its hydrolysis for fermentable sugar production for biofuel application.

In the present work, alkali assisted microwave pretreatment (AAMP) of cotton plant residue (CPR) with high pressure reactor pretreatment was compared. Further, modeling of AAMP was attempted. AAMP, followed by enzymatic saccharification was evaluated and the critical parameters were identified to be exposure time, particle size and enzyme loading. The levels of these parameters were optimized using response surface methodology (RSM) to enhance sugar yield. AAMP of CPR (1mm average size) for 6 min at 300 W yielded solid fractions that on hydrolysis resulted in maximum reducing sugar yield of 0.495 g/g. The energy required for AAMP at 300 W for 6 min was 108 kJ whereas high pressure pretreatment (180°C, 100 rpm for 45 min) requires 5 times more energy i.e., 540 kJ. Physiochemical characterization of native and pretreated feedstock revealed differences between high pressure pretreatment and AAMP.

Surfactant-assisted acid pretreatment of sugarcane tops for bioethanol production.

Sugarcane tops is one of the largest biomass resources in India and in tropical countries such as Brazil in terms of surplus availability. Conversion of this feedstock to ethanol requires pretreatment to make it more accessible for the enzymes used in saccharification. Though several pretreatment regimens have been developed for addressing biomass recalcitrance, very few seem to be promising as an industrial process. A novel hybrid method involving use of mild acid and surfactant was developed which could effectively remove lignin and improve the sugar yield from sugar cane tops. Operational parameters that affect the pretreatment efficiency (measured as yield of sugars) were studied and optimized. Changes in structural properties of the biomass were studied in relation to the pretreatment process using scanning electron microscopy (SEM), X-ray diffraction (XRD), and Fourier Transform Infrared (FTIR) analysis, and the changes in chemical composition was also monitored. The biomass pretreated with the optimized novel method could yield 0.798 g of reducing sugars per gram of pretreated biomass upon enzymatic hydrolysis.