A Low-Cost Filament Winding Technology for University Laboratories and Startups.

This paper systematically explains the methodology and results of empirical work on the development of a low-cost filament winding technology for manufacturing axisymmetric polymer composite structures with a high length-to-diameter ratio, such as tubes, motor casings, and pressure vessels. The principal objective was to examine the experiences and most optimal practices in the development of computer-controlled equipment and auxiliary tooling for the wet filament-winding process. To preclude expensive commercial software for the automated control of a winding machine, analytical equations were derived for the winding trajectory of a four-axis filament-winding machine. The feasibility of the proposed equations was successfully validated by laying the fiber along the geodesic path marked on the surface of a cylindrical mandrel with hemispherical ends. Moreover, the carbon/epoxy cylindrical casings with hemispherical ends and port openings of the same diameter were wound to determine the thickness distribution in the hemispherical dome. The fiber volume ratio in the wound composite parts was evaluated using an optical technique.

Charcoal production from waste pequi seeds for heat and power generation.

Many specialized technologies are available to convert waste biomass into secondary products that have a higher value and are more convenient to process than the original feedstock. This study evaluated the potential of waste pequi seeds to produce high-quality charcoal for subsequent gasification into low-tar producer gas for heat engine applications. We focused on the characterization of pequi seeds, the derived charcoal, and the collected bio-oil from slow pyrolysis conversion of the feedstock. Thermodynamic equilibrium calculations were conducted to assess gasification performance of the parent biomass and its charcoal. We also investigated the thermal degradation kinetics of pequi seeds through non-isothermal thermogravimetric analysis. Finally, a two-step energy-extraction analysis was performed for the carbonization of the parent biomass and further utilization of its charcoal in an integrated gasification gas-engine cycle. Slow pyrolysis of pequi seeds (2 °C min-1, 430 °C) produced up to 40% of high-grade charcoal with 60% fixed carbon, 43% of bio-oil, and 16% of light gases. The overall energy extraction efficiency was estimated as 61%, based on the higher heating value of wet pequi seeds. The investigation confirmed that waste pequi seeds could be considered a promising renewable energy source for combined heat and power generation for the Brazilian agro-food industry.