Multipurpose Processing Additives for Silica/Rubber Composites: Synthesis, Characterization, and Application.

Processing additives are a special group of chemicals included in rubber formulations to facilitate the flowability of the resultant compounds. Their addition generally affects the cured properties of the subsequent rubber composites, and fine-tuning of the compound formulation is therefore required. In this work, an attempt has been made to address this issue through the preparation of new bio-based processing additives capable of promoting the mixing of the rubber compound while at the same time enhancing mechanical properties following curing. A significant decrease in the mixing energy at the first stage of mixing (~10%) has been observed by substituting only a small percentage of the conventional petroleum-derived process oil with aminated epoxidized soybean oil. Concomitantly, it is found that this aminated epoxidized soybean oil promotes rubber curing and increases the tensile strength of the final composite by ~20% compared to the control.

Reinforcement of Styrene Butadiene Rubber Employing Poly(isobornyl methacrylate) (PIBOMA) as High Tg Thermoplastic Polymer.

A set of poly(isobornyl methacrylate)s (PIBOMA) having molar mass in the range of 26,000-283,000 g mol-1 was prepared either via RAFT process or using free radical polymerization. These linear polymers demonstrated high glass transition temperatures (Tg up to 201 °C) and thermal stability (Tonset up to 230 °C). They were further applied as reinforcing agents in the preparation of the vulcanized rubber compositions based on poly(styrene butadiene rubber) (SBR). The influence of the PIBOMA content and molar mass on the cure characteristics, rheological and mechanical properties of rubber compounds were studied in detail. Moving die rheometry revealed that all rubber compounds filled with PIBOMA demonstrated higher torque increase values ΔS in comparison with rubber compositions without filler, independent of PIBOMA content or molar mass, thus confirming its reinforcing effect. Reinforcement via PIBOMA addition was also observed for vulcanized rubbers in the viscoelastic region and the rubbery plateau, i.e. from -20 to 180 °C, by dynamic mechanical thermal analysis. Notably, while at temperatures above ~125 °C, ultra-high-molecular-weight polyethylene (UHMWPE) rapidly loses its ability to provide reinforcement due to softening/melting, all PIBOMA resins maintained their ability to reinforce rubber matrix up to 180 °C. For rubber compositions containing 20 phr of PIBOMA, both tensile strength and elongation at break decreased with increasing PIBOMA molecular weight. In summary, PIBOMA, with its outstanding high Tg among known poly(methacrylates), may be used in the preparation of advanced high-stiffness rubber compositions, where it provides reinforcement above 120 °C and gives properties appropriate for a range of applications.

Synthesis of Novel Benzoxazines Containing Sulfur and Their Application in Rubber Compounds.

This work reports the synthesis and successful use of novel benzoxazines as reinforcing resins in polyisoprene rubber compounds. For this purpose, three new dibenzoxazines containing one (4DTP-fa) or two heteroatoms of sulfur (3DPDS-fa and 4DPDS-fa) were synthesized following a Mannich condensation reaction. The structural features of each benzoxazine precursor were characterized by 1H and 13C nuclear magnetic resonance (NMR), Fourier transform infrared (FTIR) and Raman. The new precursors showed well suited reactivity as characterized by differential scanning calorimetry (DSC) and rheology and were incorporated in rubber compounds. After the mixing, the curing profiles, morphologies and mechanical properties of the materials were tested. These results show that the structural feature of each isomer was significantly affecting its behavior during the curing of the rubber compounds. Among the tested benzoxazines, 3DPDS-fa exhibited the best ability to reinforce the rubber compound even compared to common phenolic resin. These results prove the feasibility to reinforce rubber compounds with benzoxazine resins as a possible alternative to replace conventional phenolic resins. This paper provides the first guide to use benzoxazines as reinforcing resins for rubber applications, based on their curing kinetics.

An Investigation on the Thermally Induced Compatibilization of SBR and α-Methylstyrene/Styrene Resin.

The miscibility between two polymers such as rubbers and performance resins is crucial to achieve given targeted properties in terms of tire performances. To this aim, α-methylstyrene/styrene resin (poly(αMSt-co-St)) are used to modify the viscoelastic behavior of rubbers and to fulfill the requirements of the final applications. The initial aim of this work was to understand the influence of poly(αMSt-co-St) resins blended at different concentrations in a commercial styrene-butadiene rubber (SBR). Interestingly, while studying the viscoelastic properties of SBR blends with poly(αMSt-co-St), crosslinking of the rubber was observed under conditions where it was not expected to happen. Surprisingly, after the crosslinking reactions, the poly(αMSt-co-St) resin was irreversibly miscible with SBR at concentrations far above its immiscibility threshold. A detailed investigation involving characterization technics including solid state nuclear magnetic resonance led to the conclusion that poly(αMSt-co-St) is depolymerizing under heating and can graft onto the chains of SBR. It results in an irreversible compatibilization mechanism between the rubber and the resin.