Porous hollow microspheres based on industrial solid waste enhance biomethane recovery from corn straw.

The increasing production of industrial solid waste requires better disposal solutions. Porous hollow microspheres (PHM) are small inorganic materials with high surface area and adsorption capacity, but their potential for use in anaerobic digestion (AD) has not been explored. With PHM as additive, the effects of different industrial solid wastes (waste glass, steel slag, and fly ash) with different loadings (2 %-8 %), respectively, on the AD of corn straw were investigated in this study. The results showed that PHM could supplement trace elements and promote biofilm formation, which effectively shortened the lag period (25.00-60.87 %) and increased the methane yield (4.75 %-16.28 %). The 2 % PHM loading based on steel slag gave the highest methane yield (300.16 NmL/g VSadd). Microbial and PICRUSt2 analyses indicated that PHM enriched hydrolytic and acidogenic bacteria, increased the abundance of methanogenesis-related enzyme genes. This study provides a theoretical basis for the comprehensive utilization of coupled industrial and agricultural wastes.

Enhancing methane production from corn straw via illumination-assisted Fe3O4/g-C3N4 nanocomposite in anaerobic digestion.

This study proposes a novel anaerobic digestion (AD) strategy combining recyclable photoactivated nanomaterials with illumination to enhance electronic transfer for anaerobic microorganisms. Results showed that 7000 Lux illumination increased methane production yield and rate. Incorporating Fe3O4 into graphite carbon nitride (g-C3N4) created a recyclable Fe3O4/g-C3N4 (FG) nanocomposite with improved light absorption, conductivity, redox properties, and methane promotion. The highest methane yield from corn straw was achieved with 7000 Lux and 1.5 g/L FG nanocomposite, 22.6% higher than the dark control. The AD system exhibited increased adenosine triphosphate content, improved redox performance, reduced electron transfer resistance, and higher photocurrent intensity. These improvements bolstered the microorganisms and key genes involved in hydrolysis and acidification, which in turn optimized the acetoclastic pathway. Furthermore, this strategy promoted microorganisms associated with direct interspecies electron transfer, fostering a favorable environment for methanogenic activities, paving the way for future anaerobic reactor developments.

Food waste impact on dry anaerobic digestion of straw in a novel reactor: Biogas yield, stability, and hydrolysis-methanogenesis processes.

Gradient anaerobic digestion reactor (GADR) can improve substrate utilization efficiency by solving the problem of the "short circuit" of materials. However, the substrate's composition significantly affects the reactor's performance. This study investigated the impact of food waste (FW) levels on corn straw's dry anaerobic digestion (AD) in a novel GADR. The results show that biomethane production can be improved by coupling urban and agricultural solid waste recycling. The mechanism is to increase the hydrolysis and acid production efficiency, and the abundance of enzymes related to methanogenesis. The maximum methane yield (494.2 mL CH4/g VS) and the highest anaerobic biodegradability (85.7 %) were obtained when the FW was added at 60 %. The co-digestion of FW and straw can improve the hydrolysis and acid production efficiency and methane yield, which improves the buffering capacity and stability of the system compared with the single digestion of FW.

Biochar derivation at low temperature: A novel strategy for harmful resource usage of antibiotic mycelial dreg.

Antibiotic mycelial dreg (AMD) has been categorized as hazardous waste due to the high residual hazardous contaminants. Inappropriate management and disposal of AMD can cause potential environmental and ecological risks. In this study, the potential of pleuromutilin mycelial dreg (PMD) as a novel feedstock for preparing tetracycline hydrochloride (TC) adsorbent was explored to achieve safe management of PMD. The results suggested that residual hazardous contaminants were completely eliminated after pyrolysis. With the increase of pyrolysis temperature, the yields, H/C, O/C, (O + N)/C, and pore size in PMD-derived biochars (PMD-BCs) decreased, while BET surface area and pore volume increased, resulting in the higher stability of the PMD-BCs prepared from higher temperatures. The TC adsorption of the PMD-BCs increased from 27.3 to 46.9 mg/g with the increase of the pyrolysis temperature. Surprisingly, pH value had a strong impact on the TC adsorption, the adsorption capacity of BC-450 increased from 6.5 to 71.1 mg/g when the solution pH value increased from 2 to 10. Lewis acid-base interaction, pore filling, π-π interaction, hydrophobic interaction, and charge-assisted hydrogen bond (CAHB) are considered to drive the adsorption. This work provides a novel pathway for the concurrent detoxification and reutilization of AMD.

Optimization of semi-continuous dry anaerobic digestion process and biogas yield of dry yellow corn straw: Based on "gradient anaerobic digestion reactor".

In China, the problem of low biogas yield of traditional biogas projects has become increasingly prominent. This study investigated the effects of different hydraulic retention times (HRTs) on the biogas production efficiency and microbial community under pilot conditions. The results show that the "Gradient anaerobic digestion reactor" can stably carry out semi-continuous dry anaerobic digestion and improve biogas yield. The highest volatile solids (VS) biogas yield (413.73 L/kg VS and 221.61 L CH4/kg VS) and VS degradation rate (48.41%) were observed at an HRT of 25 days. When the HRT was 15 days, the volumetric biogas yield was the highest (2.73 L/L/d, 1.43 L CH4/L/d), but the VS biogas yield and degradation rate were significantly decreased. Microbial analysis showed that HRT significantly affected microbial community. It provides basic data support for the development of a new anaerobic digestion process and the practical application of the straw biogas project in China.

Deeper insights into the synergy of material transformation, microbial network, and energy balance during pilot thermophilic and mesophilic dry anaerobic digestion systems.

The present study investigated the synergistic characteristics between abiotic and biotic transformation with a view to improving the methane production efficiency of thermophilic and mesophilic sequencing batch dry anaerobic digestion (SBD-AD). The pilot scale experiment consisted of a lignocellulosic material based on a mixture of corn straw and cow dung. A leachate bed reactor was used for an AD cycle of 40 days. Several distinct differences are reflected in biogas (methane) production and VFA concentration and composition. A combination of first-order hydrolysis and a modified Gompertz model determined that the holocellulose (cellulose + hemicellulose) and maximum methanogenic efficiency at thermophilic temperatures were increased by 112.03 % and 90.09 %, respectively. Additionally, the methane production peak was extended by 3-5 days in comparison with that at mesophilic temperatures. The microbial community exhibited vastly different functional network relationships under the two temperature conditions (P < 0.05). The data indicate that Clostridales and Methanobacteria had preferable synergistic effects and that the metabolism of hydrophilic methanogens is necessary for the conversion of VFA to methane during thermophilic SBD-AD. The effect of mesophilic conditions on Clostridales was relative weakened, and acetophilic methanogens were mainly present. Moreover, simulation of the full-chain and operational strategy of SBD-AD engineering resulted in a decrease in heat energy consumption of 21.4-64.3 % at thermophilic temperatures and 30.0-90.0 % at mesophilic temperatures from winter to summer. Furthermore, the total net energy production of thermophilic SBD-AD was increased by 105.2 % in comparison with that at mesophilic temperatures, demonstrating strengthened energy recovery. Overall, raising the SBD-AD temperature to thermophilic levels has considerable application value for improving the treatment capacity of agricultural lignocellulosic waste.

Effect of temperature and storage methods on liquid digestate: Focusing on the stability, phytotoxicity, and microbial community.

Identifying the stability and phytotoxicity of liquid digestate (LD) is necessary for safe agricultural utilization. Storage temperature, method, and time are critical factors that affect the stability and phytotoxicity of LD. This study therefore aimed to explore the dynamics of stability, phytotoxicity, and microbial community of LD in cattle farms under different storage conditions. The results showed that the contents of solids, organic matter, nitrogen, and phosphorous decreased during storage and exhibited temperature dependency. Conversely, the seed germination index increased, which was negatively correlated with dissolved organic carbon and ammonium nitrogen and positively correlated with certain bacteria (Thermovirga and Fastidiosipila). Open storage and/or higher temperature were found to contribute to the stabilization efficiency and phytotoxicity disappearance of LD. Open storage of LD at 30 °C for 60 days and 20 °C for 90 days was safe for its agricultural utilization, while hermetic storage of LD at 30 °C for 120 days and 20 °C for 150 days was safe. However, for storage at 10 °C for 180 days, additional post-treatment is required.

An innovative strategy to enhance the ensiling quality and methane production of excessively wilted wheat straw: Using acetic acid or hetero-fermentative lactic acid bacterial community as additives.

Ensiling is an effective storage strategy for agricultural biomass, especially for energy crops (mainly energy grasses and maize). However, the ensiling of excessively wilted crop straw is limited due to material characteristics, such as a high lignocellulosic content and low water-soluble carbohydrate and moisture contents. In this study, acetic acid or hetero-fermentative lactic acid bacterial community (hetero-fermentative LAB) were employed as silage additives to improve the ensiling process of excessively wilted wheat straw (EWS). The results showed that the additives inhibited the growth of Enterobacteriaceae and Clostridium_sensu_stricto_12, whose abundances decreased from 55.8% to 0.03-0.2%, respectively. The growth of Lactobacillus was accelerated, and the abundances increased from 1.3% to 80.1-98.4% during the ensiling process. Lactic acid fermentation was the dominant metabolic pathway in the no additive treatment. The additives increased acetic acid fermentation and preserved the hemicellulose and cellulose contents, increasing the methane yield by 17.7-23.9%. This study shows that ensiling with acetic acid or hetero-fermentative LAB is an effective preservation and storage strategy for efficient methane production from EWS.

Directed evolution of feruloyl esterase from Lactobacillus acidophilus and its application for ferulic acid production.

Producing ferulic acid (FA) from the natural substrate with feruloyl esterase is promising in industries, screening and engineering new enzymes with high efficiency to increase the FA yield is of great concern. Here, the feruloyl esterase of Lactobacillus acidophilus (FAELac) was heterologous expressed and the FAELac with different oligomerization states was separated. Interestingly, the activity of dimer was 37-fold higher than high-polymer. To further enhance the efficiency of FAELac, eight mutants were generated based on the simulated structure, of which Q198A, Q134T enhanced the catalytic efficiency by 5.4- and 4.3-fold in comparison with the wild type. Moreover, higher yields of FA (2.21, 6.60, and 1.67 mg/g substrate, respectively) were released by the mutants from de-starched wheat bran, insoluble wheat arabinoxylan, and steam-exploded corn stover. These results indicated that improving the purification process, engineering new FAELac and substrates bias studies hold great potential for increasing FA production yield.

Integration of Pleurotus tuoliensis cultivation and biogas production for utilization of lignocellulosic biomass as well as its benefit evaluation.

The present study was to assess the economic benefit of integrated P. tuoliensis cultivation and biogas production based on the utilization of lignocellulosic biomass. Among the five evaluated cultivation substrates, that consisting of 55% cottonseed hull, 25% corncob, 10% wheat bran, 5% corn flour, 4% lime, and 1% gypsum was demonstrated to be optimal for the simultaneous production of P. tuoliensis mushrooms and biogas fuel. Preliminary estimation shows that, for the consumption of dry substrate per unit mass (calculated in per kg), a total of 561 g fresh mushroom product was harvested and 189.88 L biogas was generated. Accordingly, the production costs were abolished and an economic benefit of approximately $0.592 was obtained, with the high-value mushroom product being the main contributor to profit. Moreover, this integrated process also exhibited positive ecological and social benefits and as such, is worthy of promotion and further application.

A comparison and evaluation of the effects of biochar on the anaerobic digestion of excess and anaerobic sludge.

The mechanisms and enhancing effects of different biochar loadings on the digesters receiving low and high excess (or anaerobic) sludge loadings were thoroughly examined in the present study. This was done to explore an efficient method for converting excess sludge to anaerobic sludge. Biochar had an obvious effect on the anaerobic digestion of excess sludge but not on the anaerobic sludge. When the amount of biochar added was equivalent to 100% of the sludge TS, the cumulative methane yields of anaerobic digestion inoculated with small and large amounts of excess sludge were respectively 30.2 and 1.7 times that of those without biochar. The number of methanogens in the digesters that received small and large inoculations of excess sludge with 100% biochar, were respectively 105.4% and 20.6% higher than those without biochar. The biochar enhanced the systems performance because it selectively enriched the Trichococcus and Methanomicrobiales tightly attach to it. This enhanced the synergy and overall activity of the system by promoting biofilm development. Ultimately, the integration of 100% biochar and excess sludge can be used as a substitute for anaerobic sludge as an inoculum by giving similar overall performance.

Full-scale of composting process of biogas residues from corn stover anaerobic digestion: Physical-chemical, biology parameters and maturity indexes during whole process.

Recycling of biogas residues from corn stover anaerobic digestion is crucial for the development of biogas industry. Full-scale composting process is the feasible way to convert biogas residues to fertilizer. The aim of the study was to explore the feasibility of full-scale composting process to dispose biogas residue to fertilizer, and to evaluate the quality of the compost. The results showed the biogas residues could rapidly reach the thermophilic stage and last at least 20 days, NH4+-N, TOC and C/N decreased along with the composting process, while TP, TK and NO3--N showed an opposite trend. Germination index(GI) and seedling growth index showed that raw biogas residues was toxic for plant, but the GI and seedling growth index were increased during the composting process, except for the cooling stage sample. Anaerolineaceae and Limnochordaceae were the main bacteria involved in the composting process, and Chaetomium was the most important fungus.

Co-composting of the biogas residues and spent mushroom substrate: Physicochemical properties and maturity assessment.

Recycling of BR and SMS are crucial for the development of biogas industry and commercial mushroom cultivation. The seed germination test is limited to examine the maturity of compost because of lacking the effect of insoluble part on plant growth. The aim of this study was to evaluate the maturity of compost by analysis the relationship between agronomic parameters of plant growth with physicochemical parameters of compost. The thermophilic period (over 50 °C) was lasted 52 days. TOC, C/N, AP and NH4+-N was decreased along with composting process, while TK, TP, AK and NO3--N showed an opposite trend. As for seedling quality, the raw material (T0) showed the worst plant growth but the 100% compost (T1) showed better seedling quality compared with commercial seedlings. According to the analysis of Spearman correlation, the results indicated that TOC, C/N, NH4+-N, NO3--N, AK and lignocellulose can be used to evaluate compost maturity.

Aerobic deterioration of corn stalk silage and its effect on methane production and microbial community dynamics in anaerobic digestion.

Ensilage is a commonly used method of preserving energy crops for biogas production. However, aerobic deterioration of silage is an inevitable problem. This study investigated the effect of aerobic deterioration on methane production and microbial community dynamics through anaerobic digestion (AD) of maize stalk silage, following 9days air exposure of silage. After air exposure, hydrolytic activity and methanogenic archaea amount in AD were reduced, decreasing the specific methane yield (SMY); whereas lignocellulose decomposition during exposure improved the degradability of silage in AD and enhanced SMY, partially compensating the dry matter (DM) loss. 29.3% of the DM and 40.7% of methane yield were lost following 0-9days exposure. Metagenomic analysis showed a shift from Clostridia to Bacteroidia and Anaerolineae in AD after silage deterioration; Methanosaetaceae was the dominant methanogenic archaea.

Composted biogas residue and spent mushroom substrate as a growth medium for tomato and pepper seedlings.

A composted material derived from biogas production residues, spent mushroom substrate (SMS) and pig manure was evaluated as a partial or total replacement for peat in growth medium for tomato and pepper seedlings. Five different substrates were tested: T1, compost + perlite (5:1, v:v); T2, compost + peat + perlite (4:1:1, v:v:v); T3, compost + peat + perlite (2.5:2.5:1, v:v:v); T4, compost + peat + perlite (1:4:1, v:v:v); and CK, a commercial peat + perlite (5:1, v:v). The physical-chemical characteristics of the various media were analyzed, and the germination rate and morphological growth were also measured. Real-time Quantitative PCR (qPCR) was used to quantify Fusarium concentrations. The addition of compost to peat-based growth medium increased the pH, electrical conductivity, air porosity, bulk density, and nutrition (NPK), and decreased the water holding capacity and total porosity. The use of compost did not affect the percent germination at day 15 of the tomato and pepper seedlings. The addition of compost resulted in better or comparable seedling quality compared with CK and fertilized CK. The best growth parameters were seen in tomato and pepper seedlings grown in T1 and T2, with higher morphological growth in comparison with CK and fertilized CK. However, T2 showed the highest Fusarium concentration compared to compost and all growth media. Fusarium concentrations in T1, T3, and T4 did not differ significantly from those in CK for tomato seedlings, and those in T1 and T4 were also similar to those in CK for pepper seedlings. The results suggest that biogas residues and SMS compost is a good alternative to peat, allowing 100% replacement, and that 20-50% replacement produces tomato and pepper seedlings with higher morphological growth and lower Fusarium concentrations.

Optimization of Fe2+ supplement in anaerobic digestion accounting for the Fe-bioavailability.

Fe is widely used as an additive in anaerobic digestion, but its bioavailability and the mechanism by which it enhances digestion are unclear. In this study, sequential extraction was used to measure Fe bioavailability, while biochemical parameters, kinetics model and Q-PCR (fluorescence quantitative PCR) were used to explore its mechanism of stimulation. The results showed that sequential extraction is a suitable method to assess the anaerobic system bioavailability of Fe, which is low and fluctuates to a limited extent (1.7 to -3.1wt%), indicating that it would be easy for Fe levels to be insufficient. Methane yield increased when the added Fe2+ was 10-500mg/L. Appropriate amounts of Fe2+ accelerated the decomposition of rice straw and facilitated methanogen metabolism, thereby improving reactor performance. The modified Gompertz model better fitted the results than the first-order kinetic model. Feasibility analysis showed that addition of Fe2+ at ≤50mg/L was suitable.

Methane production and characteristics of the microbial community in the co-digestion of spent mushroom substrate with dairy manure.

Spent mushroom substrate (SMS) is a potential biomass material generated during mushroom cultivation. In this study, the methane yield and microbial community resulting from co-digestion of SMS and dairy manure (DM) at different mixing ratios (0:4, 1:1, 3:1, and 1:3), were evaluated. Co-digestion analysis showed that the methane yield from the mixtures was 6%-61% higher than the yield from SMS or DM alone, indicating a synergistic effect of co-digestion of SMS with DM. For the SMS of F.velutipes (SFv) and P.erygii var. tuoliensis (SPt), co-digestion of DM/SMS at a ratio of 1:1 was optimal, but for the SMS of P. eryngi (SPe), co-digestion of DM/SMS at a ratio of 3:1 was ideal. The pH at all co-digestion ratios was in the range of 6.8-8.0, indicating that adding DM could increase the systemic buffering capacity. Methanosaetaceae was shown to be the predominant methanogens present during the co-digestion of DM/SMS.

Effect of pig manure on the chemical composition and microbial diversity during co-composting with spent mushroom substrate and rice husks.

In this study, the impact of pig manure on the maturity of compost consisting of spent mushroom substrate and rice husks was accessed. The results showed that the addition of pig manure (SMS-PM) reached 50°C 5days earlier and lasted 15days longer than without pig manure (SMS). Furthermore, the addition of pig manure improved nutrition and germination index. High-throughput 16S rRNA pyrosequencing was used to evaluate the bacterial and fungal composition during the composting process of SMS-PM compared to SMS alone. The SMS treatment showed a relatively higher abundance of carbon-degrading microbes (Bacillaceae and Thermomyces) and plant pathogenic fungi (Sordariomycetes_unclassified) at the end of the compost. In contrast, the SMS-PM showed an increased bacterial diversity with anti-pathogen (Pseudomonas). The results indicated that the addition of pig manure improved the decomposition of refractory carbon from the spent mushroom substrate and promoted the maturity and nutritional content of the compost product.

Methane production and characteristics of the microbial community in a two-stage fixed-bed anaerobic reactor using molasses.

Molasses is a typical feedstock for fermentation, but the effluent is hard to treat. In this study, molasses containing a high concentration of organic matter was treated by a two-stage Fix-bed reactor system with an increased organic loading rate (OLR). The results indicated at high molasses loading rate, the two-stage system was more efficient (i.e. organic matter removal, the COD of effluent and biogas production) than the single-stage system. The relative abundance of Anaerolineaceae and W5_norank was higher in the first stage (R1), where these organisms digest carbohydrates, while the second stage (R2) had higher relative abundance of Synergistaceae and SB-1_norank, which digest VFAs and decomposition-resistant compounds to produce compounds used by hydrogen methanogens. The qPCR analysis demonstrated that the Methanosaetaceae dominated the archaeal community in the first stage (R1), while Methanomicrobiales and Methanobacteriales were predominant in the second stage (R2), where they were involved in hydrogen production.

Effect of ensiling and silage additives on biogas production and microbial community dynamics during anaerobic digestion of switchgrass.

Silage processing has a crucial positive impact on the methane yield of anaerobic treated substrates. Changes in the characteristics of switchgrass after ensiling with different additives and their effects on methane production and microbial community changes during anaerobic digestion were investigated. After ensiling (CK), methane yield was increased by 33.59% relative to that of fresh switchgrass (FS). In comparison with the CK treatment, methane production was improved by 17.41%, 13.08% and 8.72% in response to ensiling with LBr+X, LBr and X, respectively. A modified Gompertz model predicted that the optimum treatment was LBr+X, with a potential cumulative methane yield of 178.31mL/g total solids (TS) and a maximum biogas production rate of 44.39mL/g TS·d. Firmicutes and Bacteroidetes were the predominant bacteria in FS and silage switchgrass; however, the switchgrass treated with LBr+X was rich in Synergistetes, which was crucial for methane production.