Performance of Waterborne Polyurethanes in Inhibition of Gas Hydrate Formation and Corrosion: Influence of Hydrophobic Fragments.

The design of new dual-function inhibitors simultaneously preventing hydrate formation and corrosion is a relevant issue for the oil and gas industry. The structure-property relationship for a promising class of hybrid inhibitors based on waterborne polyurethanes (WPU) was studied in this work. Variation of diethanolamines differing in the size and branching of N-substituents (methyl, n-butyl, and tert-butyl), as well as the amount of these groups, allowed the structure of polymer molecules to be preset during their synthesis. To assess the hydrate and corrosion inhibition efficiency of developed reagents pressurized rocking cells, electrochemistry and weight-loss techniques were used. A distinct effect of these variables altering the hydrophobicity of obtained compounds on their target properties was revealed. Polymers with increased content of diethanolamine fragments with n- or tert-butyl as N-substituent (WPU-6 and WPU-7, respectively) worked as dual-function inhibitors, showing nearly the same efficiency as commercial ones at low concentration (0.25 wt%), with the branched one (tert-butyl; WPU-7) turning out to be more effective as a corrosion inhibitor. Commercial kinetic hydrate inhibitor Luvicap 55 W and corrosion inhibitor Armohib CI-28 were taken as reference samples. Preliminary study reveals that WPU-6 and WPU-7 polyurethanes as well as Luvicap 55 W are all poorly biodegradable compounds; BODt/CODcr (ratio of Biochemical oxygen demand and Chemical oxygen demand) value is 0.234 and 0.294 for WPU-6 and WPU-7, respectively, compared to 0.251 for commercial kinetic hydrate inhibitor Luvicap 55 W. Since the obtained polyurethanes have a bifunctional effect and operate at low enough concentrations, their employment is expected to reduce both operating costs and environmental impact.

Sulfonated chitosan as green and high cloud point kinetic methane hydrate and corrosion inhibitor: Experimental and theoretical studies.

In this work sulfonated chitosan (SCS) was introduced as a promising green kinetic methane hydrate and corrosion inhibitor to overcome the incompatibility problem between inhibitors. Evaluation of hydrate inhibition performance of SCS with high-pressure autoclave and micro-differential scanning calorimeter revealed that hydrate formation was delayed 14.3 ±â€¯0.2 times and amount of hydrate formed was decreased to 30 % compared to water. The weight loss experiments showed that SCS provides corrosion inhibition efficiency of 95.6 ±â€¯0.1 at 5000 ppm concentration. SCS is able to increase polarization resistance and decrease corrosion current density according to electrochemical measurements. Study of surface morphology by SEM-EDX and profilometer showed that SCSs suppress corrosion rate and reduce the surface roughness of carbon steel. Quantum chemical study confirmed that the pendant groups caused by chitosan modification interact with carbon steel surface. The findings of this research can provide new opportunities to develop biodegradable materials as KHIs/CIs for flow assurance in oil and gas pipelines.