A Complementary Fusion-Based Multimodal Non-Destructive Testing and Evaluation Using Phased-Array Ultrasonic and Pulsed Thermography on a Composite Structure.

Combinative methodologies have the potential to address the drawbacks of unimodal non-destructive testing and evaluation (NDT & E) when inspecting multilayer structures. The aim of this study is to investigate the integration of information gathered via phased-array ultrasonic testing (PAUT) and pulsed thermography (PT), addressing the challenges posed by surface-level anomalies in PAUT and the limited deep penetration in PT. A center-of-mass-based registration method was proposed to align shapeless inspection results in consecutive insertions. Subsequently, the aligned inspection images were merged using complementary techniques, including maximum, weighted-averaging, depth-driven combination (DDC), and wavelet decomposition. The results indicated that although individual inspections may have lower mean absolute error (MAE) ratings than fused images, the use of complementary fusion improved defect identification in the total number of detections across numerous layers of the structure. Detection errors are analyzed, and a tendency to overestimate defect sizes is revealed with individual inspection methods. This study concludes that complementary fusion provides a more comprehensive understanding of overall defect detection throughout the thickness, highlighting the importance of leveraging multiple modalities for improved inspection outcomes in structural analysis.

End-to-End One-Shot Path-Planning Algorithm for an Autonomous Vehicle Based on a Convolutional Neural Network Considering Traversability Cost.

Path planning plays an important role in navigation and motion planning for robotics and automated driving applications. Most existing methods use iterative frameworks to calculate and plan the optimal path from the starting point to the endpoint. Iterative planning algorithms can be slow on large maps or long paths. This work introduces an end-to-end path-planning algorithm based on a fully convolutional neural network (FCNN) for grid maps with the concept of the traversability cost, and this trains a general path-planning model for 10 × 10 to 80 × 80 square and rectangular maps. The algorithm outputs the lowest-cost path while considering the cost and the shortest path without considering the cost. The FCNN model analyzes the grid map information and outputs two probability maps, which show the probability of each point in the lowest-cost path and the shortest path. Based on the probability maps, the actual optimal path is reconstructed by using the highest probability method. The proposed method has superior speed advantages over traditional algorithms. On test maps of different sizes and shapes, for the lowest-cost path and the shortest path, the average optimal rates were 72.7% and 78.2%, the average success rates were 95.1% and 92.5%, and the average length rates were 1.04 and 1.03, respectively.

Automated Impact Damage Detection Technique for Composites Based on Thermographic Image Processing and Machine Learning Classification.

Composite materials are one of the primary structural components in most current transportation applications, such as the aerospace industry. Composite material diagnostics is a promising area in the fight against structural damage in aircraft and spaceships. Detection and diagnostic technologies often provide analysts with a valuable and rapid mechanism to monitor the health and safety of composite materials. Although many attempts have been made to develop damage detection techniques and make operations more efficient, there is still a need to develop/improve existing methods. Pulsed thermography (PT) technology was used in this study to obtain healthy and defective data sets from custom-designed composite samples having similar dimensions but different thicknesses (1.6 and 3.8). Ten carbon fibre-reinforced plastic (CFRP) panels were tested. The samples were subjected to impact damage of various energy levels, ranging from 4 to 12 J. Two different methods have been applied to detect and classify the damage to the composite structures. The first applied method is the statistical analysis, where seven different statistical criteria have been calculated. The final results have proved the possibility of detecting the damaged area in most cases. However, for a more accurate detection technique, a machine learning method was applied to thermal images; specifically, the Cube Support Vector Machine (SVM) algorithm was selected. The prediction accuracy of the proposed classification models was calculated within a confusion matrix based on the dataset patterns representing the healthy and defective areas. The classification results ranged from 78.7% to 93.5%, and these promising results are paving the way to develop an automated model to efficiently evaluate the damage to composite materials based on the non-distractive testing (NDT) technique.

A simple active carbody roll scheme for hydraulically actuated railway vehicles using internal model control.

The paper presents the first classical internal model control (IMC) design in the context of railway carbody roll control. We propose a simple control approach for a recent hydraulically actuated vehicle body roll concept that offers limited carbody roll. The IMC approach addresses both preview- and nulling-type tilt setups, highlighting related benefits and limitations. The design provides a model simplification process that facilitates PI and PID-type control structures without the need for complex optimization. A simple, yet practical, tool for the industrial rail rolling stock engineer in vehicle control design is offered. Vehicle roll performance is rigorously studied on the deterministic (curving acceleration response) and stochastic (ride quality) trade off. Simulations are performed on an in-house multibody dynamics software package employing a realistic nonlinear railway vehicle model and allow to appropriately assess the performance of preview and nulling type tilt performance. The results obtained confirm that preview tilt control offers the better tilt performance as it utilizes a tilt command reference, and highlighted that nulling-type tilt performance remains at a relatively comparable level with the former.

Evaluation and Selection of Video Stabilization Techniques for UAV-Based Active Infrared Thermography Application.

Unmanned Aerial Vehicles (UAVs) that can fly around an aircraft carrying several sensors, e.g., thermal and optical cameras, to inspect the parts of interest without removing them can have significant impact in reducing inspection time and cost. One of the main challenges in the UAV based active InfraRed Thermography (IRT) inspection is the UAV's unexpected motions. Since active thermography is mainly concerned with the analysis of thermal sequences, unexpected motions can disturb the thermal profiling and cause data misinterpretation especially for providing an automated process pipeline of such inspections. Additionally, in the scenarios where post-analysis is intended to be applied by an inspector, the UAV's unexpected motions can increase the risk of human error, data misinterpretation, and incorrect characterization of possible defects. Therefore, post-processing is required to minimize/eliminate such undesired motions using digital video stabilization techniques. There are number of video stabilization algorithms that are readily available; however, selecting the best suited one is also challenging. Therefore, this paper evaluates video stabilization algorithms to minimize/mitigate undesired UAV motion and proposes a simple method to find the best suited stabilization algorithm as a fundamental first step towards a fully operational UAV-IRT inspection system.

Group Design Project in Control Engineering: Adapting to COVID-19 Pandemic.

Group Design Project (GDP) is a common education strategy in engineering. However, due to the COVID-19 pandemic, GDP cannot be fulfilled in a typical lab condition. The paper describes an example of delivering intensive hands-on, group project-based engineering course Autonomous Vehicle Dynamics and Control at Cranfield University. The project was designed to be implemented using modern simulation tools. As a result, students have not only obtained a better understanding of the engineering areas but also learned the usage of essential engineering and IT tools. The students obtained skillsets useful in modern engineering applications, where a simulation environment could improve the quality of the system before deployment and reduce a development cost.

Optimised sensor selection for control and fault tolerance of electromagnetic suspension systems: a robust loop shaping approach.

This paper presents a systematic design framework for selecting the sensors in an optimised manner, simultaneously satisfying a set of given complex system control requirements, i.e. optimum and robust performance as well as fault tolerant control for high integrity systems. It is worth noting that optimum sensor selection in control system design is often a non-trivial task. Among all candidate sensor sets, the algorithm explores and separately optimises system performance with all the feasible sensor sets in order to identify fallback options under single or multiple sensor faults. The proposed approach combines modern robust control design, fault tolerant control, multiobjective optimisation and Monte Carlo techniques. Without loss of generality, it's efficacy is tested on an electromagnetic suspension system via appropriate realistic simulations.

Robust control of nonlinear MAGLEV suspension system with mismatched uncertainties via DOBC approach.

Robust control of a class of uncertain systems that have disturbances and uncertainties not satisfying "matching" condition is investigated in this paper via a disturbance observer based control (DOBC) approach. In the context of this paper, "matched" disturbances/uncertainties stand for the disturbances/uncertainties entering the system through the same channels as control inputs. By properly designing a disturbance compensation gain, a novel composite controller is proposed to counteract the "mismatched" lumped disturbances from the output channels. The proposed method significantly extends the applicability of the DOBC methods. Rigorous stability analysis of the closed-loop system with the proposed method is established under mild assumptions. The proposed method is applied to a nonlinear MAGnetic LEViation (MAGLEV) suspension system. Simulation shows that compared to the widely used integral control method, the proposed method provides significantly improved disturbance rejection and robustness against load variation.