Chemical and physical properties of radiopaque Portland cement formulation with reduced particle size.

This study compared the chemical and physical properties of an experimental radiopaque white Portland cement (REPC) with reduced particle size to ProRoot white mineral trioxide aggregate (WMTA). The particle size distribution of experimental Portland cement (EPC) was examined, and then nano-zirconium oxide (nano-ZrO) was added to produce REPC. Chemical analysis, initial setting time, pH values, and push-out bond strength were evaluated. Results showed that REPC had smallest particle size (354.5±26.45 nm), while PC had the largest (1,309.67±60.54 nm) (p<0.05). Differences in chemical composition were observed. REPC exhibited shorter setting time (32.7±0.58 min) compared to WMTA (131.67±2.89 min) and PC (163.33±2.89 min) (p<0.05). All groups showed alkaline pH (p<0.05). REPC demonstrated the highest push-out bond strength (22.24±4.33 MPa) compared with WMTA (15.53±3.26 MPa) and PC (16.8±5.43 MPa) (p<0.05). This cost-effective PC formulation reduced the setting time and increased the push-out bond strength while maintaining the alkaline properties of the original cements.

Cobalt-60, Barium-133, Cesium-137, and Europium-152 migration from cementitious sources through sediment under field conditions.

Safe and effective storage of radioactive waste is essential to protect human and environmental health. Due to the potential for accidental releases and the severity of the associated risks, it is imperative to further understand radionuclide transport should an accident occur. This study was the second set of measurements conducted in 2022 of an ongoing experiment that has analyzed the vadose zone migration of radionuclides from cementitious wasteforms at the Savannah River Site over the last ten years. The radionuclides introduced within the sources are prominent constituents of radioactive waste or analogs for other groups or series of radionuclides. Lysimeters were first analyzed in 2016 using a collimated high-purity germanium gamma-ray spectrometer to non-destructively measure the concentration of each radionuclide in the sediment column as a function of depth. Following these measurements, the lysimeters were redeployed for another 4 years. All radionuclides in all lysimeters were observed to transport further during the redeployment period; however, the extent of migration varied with the material used for introduction. Except for 137Cs, migration through the sediment control system increased with decreasing ionic potential (ionic charge/radius); migration order: 152Eu < 137Cs < 60Co < 133Ba. Overall, the cementitious wasteforms were observed to decrease radionuclide migration extent relative to natural vadose zone conditions. In both cementitious wasteforms, the migration extent increased in the order 152Eu < 133Ba<60Co < 137Cs. However, less migration was measured when the radionuclides were incorporated into a reducing grout wasteform. The novelty of this paper is the demonstration of a technique capable of creating non-destructive measurements over decade time scales. Ultimately, this work provides insight into the long-term migration of alkali, alkali earth, divalent transition metal, and trivalent (e.g., lanthanide and actinide element) isotopes.

Geothermal Nano-SiO2 Waste as a Supplementary Cementitious Material for Concrete Exposed at High Critical Temperatures.

The partial replacement effect of Portland cement by geothermal nano-SiO2 waste (GNSW) for sustainable Portland-cement-based concrete was investigated to improve the properties of concrete exposed at high critical temperatures. Portland cement was partially replaced by 20 and 30 wt.% of GNSW. The partial replacement effect on Portland-cement-based concrete subjected to 350, 550, and 750 °C was evaluated by measuring the weight changes, ultrasonic pulse velocity, thermogravimetric and differential thermal analysis, X-ray diffraction, surface inspection, and scanning electron microscopy under residual conditions. The ultrasonic pulse velocity results showed that the GNSW specimens maintained suitable stability after being heated to 350 °C. The SEM analysis revealed a denser microstructure for the 20 wt.% of partial replacement of Portland cement by GNSW specimen compared to the reference concrete when exposed to temperatures up to 400 °C, maintaining stability in its microstructure. The weight losses were higher for the specimens with partial replacements of GNSW than the reference concrete at 550 °C, which can be attributed to the pozzolanic activity presented by the GNSW, which increases the amounts of CSH gel, leading to a much denser cementitious matrix, causing a higher weight loss compared to the reference concrete. GNSW is a viable supplementary cementitious material, enhancing thermal properties up to 400 °C due to its high pozzolanic activity and filler effect while offering environmental benefits by reducing industrial waste.

Mix and measure II: joint high-energy laboratory powder diffraction and microtomography for cement hydration studies.

Portland cements (PCs) and cement blends are multiphase materials of different fineness, and quantitatively analysing their hydration pathways is very challenging. The dissolution (hydration) of the initial crystalline and amorphous phases must be determined, as well as the formation of labile (such as ettringite), reactive (such as portlandite) and amorphous (such as calcium silicate hydrate gel) components. The microstructural changes with hydration time must also be mapped out. To address this robustly and accurately, an innovative approach is being developed based on in situ measurements of pastes without any sample conditioning. Data are sequentially acquired by Mo Kα1 laboratory X-ray powder diffraction (LXRPD) and microtomography (µCT), where the same volume is scanned with time to reduce variability. Wide capillaries (2 mm in diameter) are key to avoid artefacts, e.g. self-desiccation, and to have excellent particle averaging. This methodology is tested in three cement paste samples: (i) a commercial PC 52.5 R, (ii) a blend of 80 wt% of this PC and 20 wt% quartz, to simulate an addition of supplementary cementitious materials, and (iii) a blend of 80 wt% PC and 20 wt% limestone, to simulate a limestone Portland cement. LXRPD data are acquired at 3 h and 1, 3, 7 and 28 days, and µCT data are collected at 12 h and 1, 3, 7 and 28 days. Later age data can also be easily acquired. In this methodology, the amounts of the crystalline phases are directly obtained from Rietveld analysis and the amorphous phase contents are obtained from mass-balance calculations. From the µCT study, and within the attained spatial resolution, three components (porosity, hydrated products and unhydrated cement particles) are determined. The analyses quantitatively demonstrate the filler effect of quartz and limestone in the hydration of alite and the calcium aluminate phases. Further hydration details are discussed.

Effects of Lime Powder on the Properties of Portland Cement-Sulphoaluminate Cement Composite System at Low Temperature.

In order to reduce the risk of early freezing damage to cement-based materials in winter construction, lime powder was used to improve the properties of the Portland cement-sulphoaluminate cement (PC-CSA) composite system at low temperatures. In this study, the effects of lime powder dosage on the properties of a PC-CSA blended system with two proportions (PC:CSA = 9:1 and 7:3) at -10 °C were investigated, and the mechanisms of improvement were revealed. The results showed that the compressive strength of the PC-CSA composite system was effectively improved, and the setting time was shortened by the addition of lime powder. Lime powder could effectively act as an early heating source in the PC-CSA composite system, as the maximum temperature of samples exposed to sub-zero temperatures was increased and the time before dropping to 0 °C was prolonged by the addition of lime powder. The extra CH generated by the hydration of lime powder provided an added hydration path for C4A3S¯, which accelerated the formation of AFt at each stage. Frozen water as well as the early frost damage were effectively decreased by lime powder because of the faster consumption of free water at an early stage. The modification of the hydration products also contributed to the denseness of the microstructure.

Impact of Ground Granulated Blast Furnace Slag on Calcium Leaching of Low-Heat Portland Cement Paste.

Low-heat Portland cement and ground granulated blast furnace slag are widely used for the preparation of hydraulic concrete. Nevertheless, the effect and mechanism of corrosion on low-heat Portland cement paste mixed with ground granulated blast furnace slag need to be further explored. This paper investigated the impact of ground granulated blast furnace slag on the calcium leaching of low-heat Portland cement paste by evaluating its mass loss, porosity, leaching depth, compressive strength, and Vickers hardness, and comparing it with the leaching performance of ordinary Portland cement paste. Furthermore, the phase composition and morphology of low-heat Portland cement paste containing ground granulated blast furnace slag were analyzed by X-ray diffraction, mercury intrusion porosimetry, and scanning electron microscopy. The results indicate that, after 180 days of soaking in ammonium chloride solution, the mass loss rate, growth rate of porosity, leaching depth, and compressive strength loss rate of low-heat Portland cement paste were 8.0%, 43.6%, 9.1 mm, and 27.7%, respectively, while those of ordinary Portland cement paste were 7.4%, 37.8%, 8.4 mm, and 30.1%, indicating that low-heat Portland cement paste is slightly more damaging than ordinary Portland cement. The addition of ground granulated blast furnace slag could significantly improve the leaching resistance of low-heat Portland cement. For instance, after adding 20% ground granulated blast furnace slag, the above test values were 2.4%, 28.5%, 5.6 mm, and 20.8%, respectively. The reason for this is that ground granulated blast furnace slag has the potential to reduce the porosity of low-heat Portland cement paste, and it can also undergo the secondary hydration reaction with its hydration product Ca(OH)2 to enhance the paste structure. Considering the cost performance, the suitable dosage of low-heat Portland cement paste for satisfactory leaching resistance is about 20%.

Effect of in situ CO2 mixing of cement paste on the leachability of hexavalent chromium (Cr(VI)).

In situ CO2 mixing technology is a potential technology for permanently sequestering CO2 during concrete manufacturing processes. Although it has been approved as a promising carbon capture and utilisation (CCU) method, its effect on the leachability of heavy metals from cementitious compounds has not yet been studied. This study focuses on the effect of in situ CO2 mixing of cement paste on the leaching of hexavalent chromium (Cr(VI)). The tank leaching test of the CO2 mixing cement specimen resulted in a Cr(VI) cumulative leaching of 0.614 mg/m2 in 28 d, which is ten times lower than that of the control mixing specimens. The results in thermogravimetric analysis indicated that a relatively significant amount of CrO42- is immobilised as CaCrO4 during the CO2-mixing, and a higher Cr-O extension is observed in the Fourier transform infrared spectra. Furthermore, a portion of the monocarboaluminate is inferred from microstructural analyses to incorporate CrO42- ions. These results demonstrate that in situ CO2 mixing is beneficial not only in reducing CO2 emissions, but also in controlling the leaching of toxic substances.

Optimal Limestone Content on Hydration Properties of Ordinary Portland Cement with 5% Ground Granulated Blast-Furnace Slag.

In this study, the effect of limestone content on the mechanical performance and the heat of hydration of ordinary Portland cement (OPC) was investigated. Changes in the phase assemblage were analyzed through XRD and thermodynamic modeling. The purpose of the study was to identify the optimal limestone content in OPC. As a result of the experiment, all samples were found to have equal fluidity. Increasing the limestone content accelerated the hydration of the cement before approximately 13 h and shortened the setting time due to the acceleration of the initial hydration reaction. The compressive strength of the cement mortar showed a dilution effect, with lower compressive strength compared to the reference sample at an early age, but it gradually recovered at a later age. This is because, as shown in the XRD and thermodynamic modeling results, the carboaluminate phases formed due to the chemical effect of limestone contributed to the development of compressive strength. As a result, within the scope of this study, it is believed that maintaining the limestone content in OPC within 10% is optimal to minimize quality degradation.

Mechanical Properties and Durability of Composite Cement Pastes Containing Phase-Change Materials and Nanosilica.

Escalating global surface temperatures are highlighting the urgent need for energy-saving solutions. Phase-change materials (PCMs) have emerged as a promising avenue for enhancing thermal comfort in the construction sector. This study assessed the impact of incorporating PCMs ranging from 1% to 10% by mass into composite Portland cement partially replaced by fly ash (FA) and nanosilica particles (NS). Mechanical and electrochemical techniques were utilized to evaluate composite cements. The results indicate that the presence of PCMs delayed cement hydration, acting as a filler without chemically interacting within the composite. The combination of FA and PCMs reduced compressive strength at early ages, while thermal conductivity decreased after 90 days due to the melting point and the latent heat of PCMs. Samples with FA and NS showed a significant reduction in the CO2 penetration, attributed to their pozzolanic and microfiller effects, as well as reduced water absorption due to the non-absorptive nature of PCMs. Nitrogen physisorption confirmed structural changes in the cement matrix. Additionally, electrical resistivity and thermal behavior assessments revealed that PCM-containing samples could reduce temperatures by an average of 4 °C. This suggested that PCMs could be a viable alternative for materials with thermal insulation capacity, thereby contributing to energy efficiency in the construction sector.

Primary life cycle inventory data for cement production, with relevance to sustainability assessment-Indian cases.

The data provided is primary data related to cement production collected from the six different cement plants in India. This serves as the inventory for conducting material flow analysis, supply chain forecasting, and life cycle assessment of cement and concrete systems. The dataset is given in three data sheets with information relevant to the steps followed in line with the life cycle assessment (LCA) methodology, i.e., inventory, characterization factors and impacts (here, carbon footprint and energy consumed). The data includes the amounts of raw materials (type and source), the electricity (source and amount) used in the clinker and other products produced, such as OPC (Ordinary Portland Cement), PPC (Portland Pozzolana Cement), PSC (Portland Slag Cement) and GGBS (Ground Granulated Blast Furnace Slag). The data is presented (in Sheet A and C) for the relevant functional unit, i.e., one tonne of material produced in each plant. Sheet B gives one of its kind data related to electricity produced (1 kWh) in the thermal power plant associated with the cement plant, also called as captive power plant. As the cement production process contributes to 8% of the anthropogenic CO2 emissions, it is important to understand the environmental impacts associated with it, and primary data generated are essential for assessing the impacts and to modify the processes with higher contribution to reduce the impacts. This dataset can, therefore, serve as a basis to collect the data from similar plants in any part of the world and benchmarking.

Relevance of Specific Surface of Mixed Oxide Derived from Layered Double Hydroxides on the Rheological Properties and Porosity of Cement Pastes.

Cement-based products are the synthetic materials most used by humans, with consequent environmental impacts. One strategy that can assist in mitigating the adverse environmental effects of these materials involves the incorporation of multifunctional nanostructured additives. The objective of this work was to demonstrate the efficacy of incorporating mixed oxides (MO) derived from layered double hydroxides (LDH) to control the rheology and porosity of cement-based matrices. Thermal aging of LDH enabled the preparation of MO with different specific surface areas (SSA) for incorporation in different amounts in Portland cement. A low proportion of MO and low SSA increased workability by 22%. In contrast, a high proportion of MO and high SSA led to a 2.4-fold acceleration of cement consolidation and a 36.9% decrease of the porosity of the composite. These features could be attributed to additive-matrix interactions, with the LDH memory effect playing key roles in the cement crystal seed process and in competition for the absorption of free water within the cement paste. Therefore, the unprecedent results obtained suggest that the quantity and SSA of MO are key parameters to fine-tune the paste rheology and structure of hidrated cement. The MO materials showed easy adaptability and excellent potential for use as multifunctional additives in the production of eco-friendly, high-performance cement paste formulations with controllable properties according to the desired application.

Preparation and Application of Nano-Calcined Excavation Soil as Substitute for Cement.

Rapid urbanization in many cities has produced massive amounts of problematic excavation soil. The direct disposal of untreated excavation soil often leads to significant land use and severe environmental concerns. A sustainable solution is to transform the soil waste into high-quality nano-calcined excavation soil (NCES) for application as a substitute for cement in construction. However, research in this area is very limited. This study presents a systematic investigation of the nano-sized calcined soil materials from preparation to application in cementitious material. The influence of milling parameters, including the rotational speed, milling duration, ball diameter, and milling strategy, was investigated to produce NCES with various specific surface areas. The effect of NCES substitution (15 wt% of Portland cement) in cementitious materials was then examined for mechanical performance, hydration dynamics, hydration products, and microstructure. A cement mix with very fine NCES (specific surface area of 108.76 m2/g) showed a 29.7% enhancement in mechanical strength and refined pore structure while a cement mix with un-grounded calcined soil showed a mechanical loss in comparison to the Control specimen. Delayed and reduced heat release at an early age was observed in a cement paste mixed with NCES. The underlying mechanism was investigated. The results of this work will contribute to the high-quality application of excavation soil waste.

Recycled Excavation Soils as Sustainable Supplementary Cementitious Materials: Kaolinite Content and Performance Implications.

In response to the environmental implications of the massive quantities of excavation soil generated by global urbanization and infrastructure development, recent research efforts have explored the repurposing of calcined excavation soils as sustainable supplementary cementitious materials (SCMs). As it is still at an early stage, current research lacks systematic analysis across diverse soil deposits regarding their reactivity and mechanical properties within cementitious binders, despite recognized geographical variability in kaolinite content. Through comprehensive experimentation with soils sourced from four major southern Chinese cities, this study presents a pioneering assessment of the compressive strength, pozzolanic reactivity (X-ray diffraction, Fourier-transform infrared spectroscopy, solid-state nuclear magnetic resonance), and microstructural development (mercury intrusion porosimetry, scanning electron microscopy) of mortars modified by various calcined excavation soils (up to 28 days curing). The experimental data suggest that soils with a kaolinite content above 53.39% produce mortars of equal or superior quality to plain cement mixes, primarily due to their refined pore structures, microstructural densification, and enhanced hydration reactions. The findings highlight kaolinite-specifically, aluminum content-as the principal indicator of excavation soil viability for SCM application, suggesting a promising avenue for sustainable construction practices.

A Study of the Influence of Cement Addition and Humidity on the Mechanical Strength and Microstructure of Flue Gas Desulfurization Gypsum-Cement Plasters.

Over the last 20 years, flue gas desulfurization gypsum (FGD gypsum) has become a valuable and widely used substitute for a natural raw material to produce plasters, mortars, and many other construction products. The essential advantages of FGD gypsum include its high purity and stability, which allow for better technical parameters compared to natural gypsum, and, until recently, its low price and easy availability. This FGD gypsum is obtained in the process of desulfurization of flue gases and waste gases in power plants, thermal power plants, refineries, etc., using fossil fuels such as coal or oil. The gradual reduction in energy production from fossil raw materials implemented by European Union countries until its complete cessation in 2049 in favor of renewable energy sources significantly affects the availability of synthetic gypsum, and forces producers of mortars and other construction products to look for new solutions. The gypsum content in commonly used light plaster mortars is usually from 50 to 60% by mass. This work presents the results of tests on mortars wherein the authors reduced the amount of gypsum to 30%, and, to meet the strength requirements specified in the EN 13279-1:2008 standard, added Portland cement in the amount of 6-12% by mass. Such a significant reduction in the content of synthetic gypsum will reduce this raw material's consumption, thus extending its availability and developing other solutions. The study presented the test results on strength, density, porosity, pore size distribution, and changes in the microstructure of mortars during up to 180 days of maturation in conditions of increased relative humidity. The results show that decreased porosity and increased mechanical strength occur due to the densification of the microstructure caused by the formation of hydration products, such as C-S-H, ettringite, and thaumasite.

Critical methods of geopolymer feedstocks activation for suitable industrial applications.

As health and safety issues emanating from human activities on terrestrial environment is becoming ever challenging, the production of Ordinary Portland Cement is identified as a key contributor. This technology threatens environmental quality by emitting significant quantity of carbon dioxide (CO2) that threatens Net Zero delivery. Consequently, the development of cement alternatives with substantial CO2 reduction/sequestration during production has become imperative. Geopolymers obtained from industrial residues are poised as promising alternatives in managing environmental systems but selection of appropriate method of activation has limited their wider industrial applications. This article discusses four key activation methods and their combinations used in four main feedstocks to advise on their energy requirements, product compressive strength and environmental/industrial applications. Reviewing and characterising 302 published literatures with focus on most relevant and recent advances in the field, this review found that hybrid techniques combining mechanical activation method produces geopolymers with the highest compressive strength and thus the best method. Geopolymer made by mechano-chemical activation method of slag achieved the highest compressive strength while geopolymer produced by microwave assisted activation of clay and ultrasonic activation of fly ash cum slag are most economical in curing energy demand. Hybrid activation is the current development in the field and integration of this method with mechanical activation is poised as the future geopolymer activation technology as it demonstrates greatest efficiency potential.

Novel sustainable steel fiber reinforced preplaced aggregate concrete incorporating Portland limestone cement.

This study proposes a novel approach by adding Portland limestone cement (PLC) to preplaced aggregate steel fiber reinforced concrete (PASFRC) to create a sustainable concrete that minimizes CO2 emissions and cement manufacturing energy usage. The method involves injected a flowable grout after premixing and preplacing steel-fibers and aggregates in the formwork. This study evaluates the mechanical properties of a novel sustainable concrete that uses PLC and steel fibers. To achieve the intended objective, long and short end-hooked steel fibers of 1%, 2%, 3%, and 6% were incorporated in PASFRC. Also, Analysis of variance (ANOVA) was used to examine the data. Results indicated that PLC and higher fiber doses increased the mechanical properties of PAC. At 90 days, PASFRC mixtures containing 6% long steel fibers demonstrated superior compressive, tensile, and flexural strengths, registering the highest values of 49.8 MPa, 7.7 MPa, and 10.9 MPa, respectively and differed by 188%, 166%, and 290%, respectively from fiberless PAC. The study confirmed the suitability and effectiveness of using PLC with steel fibers in PAC which significantly improved the mechanical properties of PASFRC. This was verified through analytical analysis and new empirical equations were proposed to predict the mechanical properties of PASFRC.

Research on and Model Analysis of Flexural Mechanical Properties of Basic Magnesium Sulfate Cement Concrete Beams.

This study presents a comprehensive investigation into the mechanical properties of Basic Magnesium Sulfate Cement Concrete (BMSC) in comparison to Ordinary Portland Cement Concrete (OPC) within reinforced concrete components. The main objective is to evaluate BMSC's applicability for practical engineering purposes, with a focus on its with early high strength, improved toughness, and superior crack resistance compared to conventional concrete. Experimental procedures involved fabricating beam specimens using OPC concrete with a C40 strength grade, alongside BMSC beams with varying strength grades (C30, C40, and C50). These specimens underwent bending resistance tests to analyze crack patterns and mechanical characteristics. The findings reveal that BMSC beams demonstrate enhanced bending and tensile properties at equivalent strength grades compared to OPC beams. Particularly, cracking mainly occurred at the mid-span region of BMSC beams, characterized by narrower cracks, indicating superior crack resistance. However, it was noted that the toughness of BMSC beams decreases as the strength grade increases. The maximum mid-span deflection of the BMSC test beam was smaller than that of the OPC test beam, which was 3.8 mm and 2.6 mm, respectively. The maximum crack width of the OPC beam was 4.7 times that of the BMSC beam. To facilitate practical implementation, the study developed calculation models for estimating the crack bending distance and ultimate bending distance in BMSC beams, offering valuable tools for engineering design and optimization. Overall, this research provides significant insights into the mechanical behavior of BMSC, presenting potential advantages for structural engineering applications.

Alkaline Activation of Binders: A Comparative Study.

Binders formulated with activated alkali materials to replace Portland cement, which has high polluting potential due to CO2 emissions in its manufacture, have increasingly been developed. The objective of this study is to evaluate the main properties of activated alkali materials (AAM) produced by blast furnace slag, fly ash, and metakaolin. Initially, binders were characterized by their chemical, mineralogical and granulometric composition. Later, specimens were produced, with molarity variation between 4.00 and 5.50, using the binders involved in the research. In preparing the activating solution, sodium hydroxide and silicate were used. The evaluated properties of AAM were consistency, viscosity, water absorption, density, compressive strength (7 days of cure), calorimetry, mineralogical analysis by X-ray diffraction, and morphological analysis by scanning electron microscopy. The results of evaluation in the fresh state demonstrate that metakaolin has the lowest workability indices of the studied AAM. The results observed in the hardened state indicate that the metakaolin activation process is optimized with normal cure and molarity of 4.0 and 4.5 mol/L, obtaining compressive strength results after 7 days of curing of approximately 30 MPa. The fly ash activation process is the least intense among the evaluated binders. This can be seen from the absence of phases formed in the XRD in the compositions containing fly ash as binder. Unlike blast furnace slag and metakaolin, the formation of sodalite, faujasite or tobermorite is not observed. Finally, the blast furnace slag displays more intense reactivity during thermal curing, obtaining compressive strength results after 7 days of curing of around 25 MPa. This is because the material's reaction kinetics are low but can be increased in an alkaline environment, and by the effect of temperature. From these results, it is concluded that each precursor has its own activation mechanism, observed by the techniques used in this research. From the results obtained in this study, it is expected that the alkaline activation process of the types of binders evaluated herein will become a viable alternative for replacing Portland cement, thus contributing to cement technology and other cementitious materials.

Binder Jetting 3D Printing of Binary Cement-Siliceous Sand Mixture.

Three-dimensional printing allows accurate geometries to be obtained across a wide range of applications and it is now also moving into the architecture and construction industry. In the present work, a unique binary mix composed of ordinary Portland cement (OPC) and quick-setting cement (QSC) was combined with silica sand aggregate in different proportions for a customized binder jetting 3D printing (BJ3DP) process. Specimens were printed using the blended dry powders and deionized water to determine the impact of the processing variables on the properties of the realized specimens. The results show that the properties are influenced by the binary mix proportions and the layer thickness. The investigation found significant improvement in mechanical performance on increasing the proportion of OPC and optimal conditions were identified with proportions of 35 wt% OPC and 5 wt% QSC. Notable enhancements were also observed as the layer thickness was reduced.

Biochar affects compressive strength of Portland cement composites: a meta-analysis.

One strategy to reduce CO2 emissions from cement production is to reduce the amount of Portland cement produced by replacing it with supplementary cementitious materials (SCMs). Biochar is a potential SCM that is an eco-friendly and stable porous pyrolytic material. However, the effects of biochar addition on the performances of Portland cement composites are not fully understood. This meta-analysis investigated the impact of biochar addition on the 7- and 28-day compressive strength of Portland cement composites based on 606 paired observations. Biochar feedstock type, pyrolysis conditions, pre-treatments and modifications, biochar dosage, and curing type all influenced the compressive strength of Portland cement composites. Biochars obtained from plant-based feedstocks (except rice and hardwood) improved the 28-day compressive strength of Portland cement composites by 3-13%. Biochars produced at pyrolysis temperatures higher than 450 °C, with a heating rate of around 10 C min-1, increased the 28-day compressive strength more effectively. Furthermore, the addition of biochar with small particle sizes increased the compressive strength of Portland cement composites by 2-7% compared to those without biochar addition. Biochar dosage of < 2.5% of the binder weight enhanced both compressive strengths, and common curing methods maintained the effect of biochar addition. However, when mixing the cement, adding fine and coarse aggregates such as sand and gravel affects the concrete and mortar's compressive strength, diminishing the effect of biochar addition and making the biochar effect nonsignificant. We concluded that appropriate biochar addition could maintain or enhance the mechanical performance of Portland cement composites, and future research should explore the mechanisms of biochar effects on the performance of cement composites. Supplementary Information: The online version contains supplementary material available at 10.1007/s42773-024-00309-2.