Anti-icing performance of hydrophobic coatings on stainless steel surfaces.

This study aims to prevent ice accumulation on the surface of drilling tools by investigating the effectiveness of hydrophobic coatings, which is one of the most promising methods to solve drilling difficulties in warm ice. Herein, four types of hydrophobic organic coatings that can be used on metal surfaces were tested to evaluate their anti-icing performance, service durability, and friction properties. All of them possess rough surfaces with microstructure characteristics such as pores, stripes, or micropapillae. They also exhibit hydrophobicity, with water contact angles of 101.6°, 100.0°, 103.1°, and 108.5°. They can significantly prolong the required freezing time of water droplets on their surfaces, effectively reduce ice adhesion, and decrease the friction between ice and their surface. The ice adhesion in the axial, tensile, and tangential directions can be reduced by 65.64 %, 56.31 %, and 72.11 %, respectively, for the coating with silicon (Si)-based and fluorine (F)-containin compounds (coating-C) at -30 °C; while it can be reduced by 85.05 %, 73.9 %, and 94.2 %, respectively, for the coatings with Si-based and polytetrafluoroethylene (PTFE) compounds (coating-D). The two coatings mentioned above lose their anti-icing performance after 20 icing and de-icing cycles, and their hydrophobicity after 120 abrasion cycles under a load of 6 N.

In Situ Shale Wettability Regulation Using Sophisticated Nanoemulsion to Maintain Wellbore Stability in Deep Well Drilling.

Wettability alteration of the shale surface is a potential strategy to address wellbore instability issues arising from shale hydration. In this study, we have explored an oil-in-water (o/w) nanoemulsion, in which soluble silicate (lithium silicate and potassium methyl silicate) as the aqueous phase and organosilanes (3-methacryloxypropyltrimethoxysilane (KH570) and n-octyltriethoxysilane (n-OTES)) as the oil phase, as a shale inhibitor via forming a hydrophobic "artificial borehole shield" in situ on shale surfaces to maintain wellbore stability in high-temperature drilling operations. The shale dispersion test showed the highest shale recovery of nanoemulsion was up to 106.4% compared to that of water (20%), and recovered shale cuttings remained at the original integrity after hot rolling at 180 °C, indicating superior inhibition performance and resistance to elevated temperatures. Moreover, recovered shale cuttings manifested water repellency upon reimmersion in water, ascribed to the hydrophobic film, preventing water from permeating into the shale. The results of the contact angle measurement elucidated that the film wettability, from hydrophilic to superhydrophobic (ranging from 9.6-154°), can be achieved by altering the n-OTES-to-KH570 weight ratio from 0.2 to 2.25, and the film with the highest hydrophobicity (154°) and the lowest surface energy (3.17 mJ·m-2) can be obtained at a ratio of 1.3. Scanning electron microscopy images demonstrated that the superhydrophobic film was composed of tightly stacked reticulate nanofilaments with a diameter of 7-17 nm and several micrometers in length and overlapped well-distributed nanospheres with a diameter of 30 nm. X-ray diffraction and Fourier transform infrared spectroscopy confirmed the film was crystalline silica grafted with long-chain alkylsiloxane. It is assumed that the unique micronanostructure combined with the siloxane modification contributed to the hydrophobicity. Consequently, this study provides a potential alternative solution for wellbore stabilization in deep well drilling engineering by employing nanoemulsion as a shale hydration inhibitor via forming a protective film with controllable wettability. Furthermore, it can be conferred a practical application due to easily available, less hazardous, and cost-effective materials.

Structure design of and experimental research on a two-stage laval foam breaker for foam fluid recycling.

Environmental, economical and efficient antifoaming technology is the basis for achievement of foam drilling fluid recycling. The present study designed a novel two-stage laval mechanical foam breaker that primarily uses vacuum generated by Coanda effect and Laval principle to break foam. Numerical simulation results showed that the value and distribution of negative pressure of two-stage laval foam breaker were larger than that of the normal foam breaker. Experimental results showed that foam-breaking efficiency of two-stage laval foam breaker was higher than that of normal foam breaker, when gas-to-liquid ratio and liquid flow rate changed. The foam-breaking efficiency of normal foam breaker decreased rapidly with increasing foam stability, whereas the two-stage laval foam breaker remained unchanged. Foam base fluid would be recycled using two-stage laval foam breaker, which would reduce the foam drilling cost sharply and waste disposals that adverse by affect the environment.