Abattoir residues as nutrient resources: Nitrogen recycling with bone chars and biogas digestates.

Abattoirs produce by-products that may become valuable resources for nutrient recycling and energy generation by including pyrolysis and biogas production in the value creation chain. This study investigated the potential of bone chars as sorbents for ammonium in order to produce a soil amendment useful for fertilizing purposes. Ammonium enriched from the digestate by membrane distillation or from pure ammonium sulphate solutions accommodated the nitrogen sorption to the bone chars. The plant availability of the sorbed nitrogen was studied by a standardized short-term plant test with rye (Secale cereale L.). The results showed that ammonium, both from biogas digestate and from pure salt solutions, could be sorbed successfully to the bone chars post-pyrolysis and increased the nitrogen concentration of the chars (1.6 ± 0.3%) by 0.2-0.4%. This additional nitrogen was desorbed easily and supported plant growth (+17 to +37%) and plant nitrogen uptake (+19-74%). The sorption of ammonium to the bone chars had a positive effect on the reversal of pure bone char phytotoxicity and on nitrogen availability. In summary, this study showed that abattoir wastes are useful pyrolysis input materials to produce bone chars and to provide ammonium source for sorption to the chars. This innovation offers the possibility to produce nitrogen-enriched bone chars as a new type of fertilizer that upgrades the known value of bone char as phosphorus fertilizer by an additional nitrogen fertilizer effect.

Anaerobic Digestion of Pretreated Industrial Residues and Their Energetic Process Integration.

The food and beverage industry offers a wide range of organic feedstocks for use in biogas production by means of anaerobic digestion (AD). Microorganisms convert organic compounds-solid, pasty, or liquid ones-within four steps to biogas mainly consisting of CH4 and CO2. Therefore, various conversion technologies are available with several examples worldwide to show for the successful implementation of biogas technologies on site. The food and beverage industry offer a huge potential for biogas technologies due to the sheer amount of process residues and their concurrent requirement for heat and power. The following study analyzes specific industries with respect to their implementation potential based on arising waste and heat and power demand. Due to their chemical composition, several feedstocks are resistant against microbiological degradation to a great extent. A combination of physical-, chemical-, and microbiological pretreatment are used to increase the biological availability of the feedstock. The following examples will discuss how to best implement AD technology in industrial processes. The brewery industry, dairy production, slaughterhouses, and sugar industry will serve as examples.

Improving exploitation of chicken manure via two-stage anaerobic digestion with an intermediate membrane contactor to extract ammonia.

This study describes a modified process of ammonia release through pre-hydrolysis - ammonia removal via membrane contactor - methanization for counteracting ammonia inhibition in anaerobic digestion of chicken manure. In the pre-hydrolysis step, ammonia was rapidly released within the first 3-5 days. 78%-83% of the total nitrogen was finally converted into total ammonia/ammonium (TAN) with volatile fatty acids concentration of approximately 300 g/kg·VS. In the ammonia removal process, diluting the hydrolyzed chicken manure to 1:2, the TAN could be reduced to 2 g/kg in 21 h when pH was increased to 9. The final BMP test of chicken manure verified that lower TAN concentration (decreased to 2 g/kg) significantly reduced inhibitory effects, obtaining a high methane yield of 437.0 mL/g·VS. The investigations underlined several advantages of this modified process.