Novel side chain functionalized polystyrene/O-PBI blends with high alkaline stability for anion exchange membrane water electrolysis (AEMWE).

We report the synthesis of a polystyrene-based anion exchange polymer bearing the cationic charge at a C6-spacer. The polymer is prepared by a functionalized monomer strategy. First, a copper halide catalyzed C-C coupling reaction between a styryl Grignard and 1,6-dibromohexane is applied, followed by quaternization with N-methylpiperidine and free radical polymerization. The novel polymer is blended with the polybenzimidazole O-PBI to yield mechanically stable blend membranes representing a new class of anion exchange membranes. In this regard, the ratio of the novel anion exchange polymer to O-PBI is varied to study the influence on water uptake and ionic conductivity. Blend membranes with IECs between 1.58 meq. OH- g-1 and 2.20 meq. OH- g-1 are prepared. The latter shows excellent performance in AEMWE, reaching 2.0 A cm-2 below 1.8 V in 1 M KOH at 70 °C, with a minor degradation rate from the start. The blend membranes show no conductivity loss after immersion in 1 M KOH at 85 °C for six weeks indicating high alkaline stability.

Performance of Quaternized Polybenzimidazole-Cross-Linked Poly(vinylbenzyl chloride) Membranes in HT-PEMFCs.

High-temperature proton-exchange membrane fuel cells (HT-PEMFCs) are mostly based on acid-doped membranes composed of polybenzimidazole (PBI). A severe drawback of acid-doped membranes is the deterioration of mechanical properties upon increasing acid-doping levels. Cross-linking of different polymers is a way to mitigate stability issues. In this study, a new ion-pair-coordinated membrane (IPM) system with quaternary ammonium groups for the application in HT-PEMFCs is introduced. PBI cross-linked with poly(vinylbenzyl chloride) and quaternized with three amines (DABCO, quinuclidine, and quinuclidinol) are manufactured and compared to the state-of-the-art commercial Dapazol PBI membrane ex situ as well as by evaluating their HT-PEMFC performance. The IPMs show reduced swelling and better mechanical properties upon doping, which enables a reduction in membrane thickness while maintaining a comparably low gas crossover and mechanical stability. The HT-PEMFC based on the best-performing IPM reaches up to 530 mW cm-2 at 180 °C under H2/air conditions at ambient pressure, while Dapazol is limited to less than 430 mW cm-2 at equal parameters. This new IPM system requires less acid doping than conventional PBI membranes while outperforming conventional PBI membranes, which renders these new membranes promising candidates for application in HT-PEMFCs.

H+-Conducting Aromatic Multiblock Copolymer and Blend Membranes and Their Application in PEM Electrolysis.

As an alternative to common perfluorosulfonic acid-based polyelectrolytes, we present the synthesis and characterization of proton exchange membranes based on two different concepts: (i) Covalently bound multiblock-co-ionomers with a nanophase-separated structure exhibit tunable properties depending on hydrophilic and hydrophobic components' ratios. Here, the blocks were synthesized individually via step-growth polycondensation from either partially fluorinated or sulfonated aromatic monomers. (ii) Ionically crosslinked blend membranes of partially fluorinated polybenzimidazole and pyridine side-chain-modified polysulfones combine the hydrophilic component's high proton conductivities with high mechanical stability established by the hydrophobic components. In addition to the polymer synthesis, membrane preparation, and thorough characterization of the obtained materials, hydrogen permeability is determined using linear sweep voltammetry. Furthermore, initial in situ tests in a PEM electrolysis cell show promising cell performance, which can be increased by optimizing electrodes with regard to binders for the respective membrane material.

Synergistically integrated phosphonated poly(pentafluorostyrene) for fuel cells.

Modern electrochemical energy conversion devices require more advanced proton conductors for their broad applications. Phosphonated polymers have been proposed as anhydrous proton conductors for fuel cells. However, the anhydride formation of phosphonic acid functional groups lowers proton conductivity and this prevents the use of phosphonated polymers in fuel cell applications. Here, we report a poly(2,3,5,6-tetrafluorostyrene-4-phosphonic acid) that does not undergo anhydride formation and thus maintains protonic conductivity above 200 °C. We use the phosphonated polymer in fuel cell electrodes with an ion-pair coordinated membrane in a membrane electrode assembly. This synergistically integrated fuel cell reached peak power densities of 1,130 mW cm-2 at 160 °C and 1,740 mW cm-2 at 240 °C under H2/O2 conditions, substantially outperforming polybenzimidazole- and metal phosphate-based fuel cells. Our result indicates a pathway towards using phosphonated polymers in high-performance fuel cells under hot and dry operating conditions.

Novel Anion Exchange Membrane Based on Poly(Pentafluorostyrene) Substituted with Mercaptotetrazole Pendant Groups and Its Blend with Polybenzimidazole for Vanadium Redox Flow Battery Applications.

In order to evaluate the performance of the anion exchange membranes in a vanadium redox flow battery, a novel anion exchange polymer was synthesized via a three step process. Firstly, 1-(2-dimethylaminoethyl)-5-mercaptotetrazole was grafted onto poly(pentafluorostyrene) by nucleophilic F/S exchange. Secondly, the tertiary amino groups were quaternized by using iodomethane to provide anion exchange sites. Finally, the synthesized polymer was blended with polybenzimidazole to be applied in vanadium redox flow battery. The blend membranes exhibited better single cell battery performance in terms of efficiencies, open circuit voltage test and charge-discharge cycling test than that of a Nafion 212 membrane. The battery performance results of synthesized blend membranes suggest that those novel anion exchange membranes are promising candidates for vanadium redox flow batteries.

Electrowinning of Iron from Spent Leaching Solutions Using Novel Anion Exchange Membranes.

In the Pyror process, electrowinning (EW) is used to recover acid and iron from spent leaching solutions (SLS), where a porous Terylene membrane acts as a separator between the cathode and anode. In this study, a novel anion exchange membrane (AEM)-based EW process is benchmarked against a process without and with a porous Terylene membrane by comparing the current efficiency, specific energy consumption (SEC), and sulfuric acid generation using an in-house constructed EW flow cell. Using an FAP-PK-130 commercial AEM, it was shown that the AEM-based process was more efficient than the traditional processes. Subsequently, 11 novel polybenzimidazole (PBI)-based blend AEMs were compared with the commercial AEM. The best performing novel AEM (BM-5), yielded a current efficiency of 95% at an SEC of 3.53 kWh/kg Fe, which is a 10% increase in current efficiency and a 0.72 kWh/kg Fe decrease in SEC when compared to the existing Pyror process. Furthermore, the use of the novel BM-5 AEM resulted in a 0.22 kWh/kg Fe lower SEC than that obtained with the commercial AEM, also showing mechanical stability in the EW flow cell. Finally, it was shown that below 5 g/L Fe, side reactions at the cathode resulted in a decrease in process efficiency, while 40 g/L yielded the highest efficiency and lowest SECs.

Hydrophobization of Tobacco Mosaic Virus to Control the Mineralization of Organic Templates.

The robust, anisotropic tobacco mosaic virus (TMV) provides a monodisperse particle size and defined surface chemistry. Owing to these properties, it became an excellent bio-template for the synthesis of diverse nanostructured organic/inorganic functional materials. For selective mineralization of the bio-template, specific functional groups were introduced by means of different genetically encoded amino acids or peptide sequences into the polar virus surface. An alternative approach for TMV surface functionalization is chemical coupling of organic molecules. To achieve mineralization control in this work, we developed a synthetic strategy to manipulate the surface hydrophilicity of the virus through covalent coupling of polymer molecules. Three different types of polymers, namely the perfluorinated (poly(pentafluorostyrene) (PFS)), the thermo-responsive poly(propylene glycol) acrylate (PPGA), and the block-copolymer polyethylene-block-poly(ethylene glycol) were examined. We have demonstrated that covalent attachment of hydrophobic polymer molecules with proper features retains the integrity of the virus structure. In addition, it was found that the degree of the virus hydrophobicity, examined via a ZnS mineralization test, could be tuned by the polymer properties.

Performances of Anion-Exchange Blend Membranes on Vanadium Redox Flow Batteries.

Anion exchange blend membranes (AEBMs) were prepared for use in Vanadium Redox Flow Batteries (VRFBs). These AEBMs consisted of 3 polymer components. Firstly, PBI-OO (nonfluorinated PBI) or F6-PBI (partially fluorinated PBI) were used as a matrix polymer. The second polymer, a bromomethylated PPO, was quaternized with 1,2,4,5-tetramethylimidazole (TMIm) which provided the anion exchange sites. Thirdly, a partially fluorinated polyether or a non-fluorinated poly (ether sulfone) was used as an ionical cross-linker. While the AEBMs were prepared with different combinations of the blend polymers, the same weight ratios of the three components were used. The AEBMs showed similar membrane properties such as ion exchange capacity, dimensional stability and thermal stability. For the VRFB application, comparable or better energy efficiencies were obtained when using the AEBMs compared to the commercial membranes included in this study, that is, Nafion (cation exchange membrane) and FAP 450 (anion exchange membrane). One of the blend membranes showed no capacity decay during a charge-discharge cycles test for 550 cycles run at 40 mA/cm² indicating superior performance compared to the commercial membranes tested.

Application of Novel Anion-Exchange Blend Membranes (AEBMs) to Vanadium Redox Flow Batteries.

Both cation-exchange membranes and anion-exchange membranes are used as ion conducting membranes in vanadium redox flow batteries (VRFBs). Anion-exchange membranes (AEMs) are applied in vanadium redox flow batteries due to the high blocking property of vanadium ions via the Donnan exclusion effect. In this study, novel anion-exchange blend membranes (AEBMs) were prepared, characterized, and applied in VRFBs. Bromomethylated poly(2,6-dimethyl-1,4-phenylene oxide), poly[(1-(4,4′-diphenylether)-5-oxybenzimidazole)-benzimidazole] (PBI-OO) and sulfonated polyether sulfone polymer were combined to prepare 3-component AEBMs with 1,2,4,5-tetramethylimidazole (TMIm) for quaternization. 3-component AEBMs showed significantly enhanced chemical and mechanical properties compared with those of 2-component AEBMs, resulting in an improved performance in VRFBs. The compositions of the anion-exchange polymers in 3-component AEBMs were systematically varied to optimize the AEBMs for the redox-flow battery application. While the 3-component AEBMs showed comparable efficiencies with Nafion® 212 membranes, they displayed improved vanadium ions cross-over as was confirmed by open circuit voltage tests and capacity fade tests conducted in VRFBs. In addition, one of the synthesized 3-component AEBM had a superior coulombic efficiency and capacity retention in a charging⁻discharging test over 300 cycles at a current density of 40 mA/cm². It can thus be concluded that 3-component AEBMs are promising candidates for long-term operation in VRFBs.

Poly(vinylbenzylchloride) Based Anion-Exchange Blend Membranes (AEBMs): Influence of PEG Additive on Conductivity and Stability.

In view of the many possible applications such as fuel cells and electrolysers, recent interest in novel anion exchange membranes (AEMs) has increased significantly. However, their low conductivity and chemical stability limits their current suitability. In this study, the synthesis and characterization of several three- and four-component anion exchange blend membranes (AEBMs) is described, where the compositions have been systematically varied to study the influence of the AEBM's composition on the anion conductivities as well as chemical and thermal stabilities under strongly alkaline conditions. It was shown that the epoxide-functionalized poly(ethylene glycol)s that were introduced into the four-component AEBMs resulted in increased conductivity as well as a marked improvement in the stability of the AEBMs in an alkaline environment. In addition, the thermal stability of the novel AEBMs was excellent showing the suitability of these membranes for several electrochemical applications.

EPR spectroscopic investigation of radical-induced degradation of partially fluorinated aromatic model compounds for fuel cell membranes.

EPR spectroscopic investigations of reactions between monomeric model compounds representing typical structural moieties of poly(aryl) ionomers and photochemically generated hydroxyl radicals are reported. Deoxygenated solutions of the model compounds (in a water/methanol mixture) containing hydrogen peroxide at defined pH values were exposed to UV light in the flow cell within the cavity of an EPR spectrometer. Spectra were analyzed by computer simulation and the formed radicals were assigned by comparing their g-factors and hyperfine coupling constants (hfccs) with those from the literature and from density functional theory (DFT) calculations. The relevance for polymer electrolyte membrane fuel cells (PEMFCs) and alkaline-anion exchange membrane fuel cells (AAEMFCs) is discussed.