Dual-Intermetallic Heterostructure on Hierarchical Nanoporous Metal for Highly Efficient Alkaline Hydrogen Electrocatalysis.

Constructing well-defined active multisites is an effective strategy to break linear scaling relationships to develop high-efficiency catalysts toward multiple-intermediate reactions. Here, dual-intermetallic heterostructure composed of tungsten-bridged Co3W and WNi4 intermetallic compounds seamlessly integrated on hierarchical nanoporous nickel skeleton is reported as a high-performance nonprecious electrocatalyst for alkaline hydrogen evolution and oxidation reactions. By virtue of interfacial tungsten atoms configuring contiguous multisites with proper adsorptions of hydrogen and hydroxyl intermediates to accelerate water dissociation/combination and column-nanostructured nickel skeleton facilitating electron and ion/molecule transportations, nanoporous nickel-supported Co3W-WNi4 heterostructure exhibits exceptional hydrogen electrocatalysis in alkaline media, with outstanding durability and impressive catalytic activities for hydrogen oxidation reaction (geometric exchange current density of ≈6.62 mA cm-2) and hydrogen evolution reaction (current density of ≈1.45 A cm-2 at overpotential of 200 mV). Such atom-ordered intermetallic heterostructure alternative to platinum group metals shows genuine potential for hydrogen production and utilization in hydroxide-exchange-membrane water electrolyzers and fuel cells.

Analysis of Water Ice in Nanoporous Copper Needles Using Cryo Atom Probe Tomography.

The application of atom probe tomography (APT) to frozen liquids is limited by difficulties in specimen preparation. Here, we report on the use of nanoporous Cu needles as a physical framework to hold water ice for investigation using APT. Nanoporous Cu needles are prepared by electropolishing and dealloying Cu-Mn matchstick precursors. Cryogenic scanning electron microscopy and focused ion beam milling reveal a hierarchical, dendritic, highly wettable microstructure. The atom probe mass spectrum is dominated by peaks of Cu+ and H(H2O)n+ up to n ≤ 3, and the reconstructed volume shows the protrusion of a Cu ligament into an ice-filled pore. The continuous Cu ligament network electrically connects the apex to the cryostage, leading to an enhanced electric field at the apex and increased cooling, both of which simplify the mass spectrum compared to previous reports.

Dry Synthesis of Pure and Ultrathin Nanoporous Metallic Films.

Nanoporous metals possess unique properties attributed to their high surface area and interconnected nanoscale ligaments. They are mostly fabricated by wet synthetic methods that are not universal to various metals and not free from impurities due to solution-based etching processes. Here, we demonstrate that the plasma treatment of metal nanoparticles formed by physical vapor deposition is a general route to form such films with many metals including the non-noble ones. The resultant nanoporous metallic films are free of impurities and possess highly curved ligaments and nanopores. The metal films are ultrathin, yet remarkably robust and very well connected, and thus are highly promising for various applications such as transparent conducting electrodes.

Engineering CoP Alloy Foil to a Well-Designed Integrated Electrode Toward High-Performance Electrochemical Energy Storage.

Nanostructured integrated electrodes with binder-free design show great potential to solve the ever-growing problems faced by currently commercial lithium-ion batteries such as insufficient power and energy densities. However, there are still many challenging problems limiting practical application of this emerging technology, in particular complex manufacturing process, high fabrication cost, and low loading mass of active material. Different from existing fabrication strategies, here using a CoP alloy foil as a precursor  a simple neutral salt solution-mediated electrochemical dealloying method to well address the above issues is demonstrated. The resultant freestanding mesoporous np-Co(OH)x /Co2 P product possesses not only active compositions of high specific capacity and large electrode packing density (>3.0 g cm-3 ) to meet practical capacity requirements, high-conductivity and well-developed nanoporous framework to achieve simultaneously fast ion and electron transfer, but also interconnected ligaments and suitable free space to ensure strong structural stability. Its comprehensively excellent electrochemical energy storage (EES) performances in both lithium/sodium-ion batteries and lithium-ion capacitors can further illustrate the effectiveness of the integrated electrode preparation strategy, such as remarkable reversible specific capacities/capacitances, dominated pseudo-capacitive EES mechanism, and ultra-long cycling life. This study provides new insights into preparation and design of high-performance integrated electrodes for practical applications.

Surface-Alloyed Nanoporous Zinc as Reversible and Stable Anodes for High-Performance Aqueous Zinc-Ion Battery.

Metallic zinc (Zn) is one of the most attractive multivalent-metal anode materials in post-lithium batteries because of its high abundance, low cost and high theoretical capacity. However, it usually suffers from large voltage polarization, low Coulombic efficiency and high propensity for dendritic failure during Zn stripping/plating, hindering the practical application in aqueous rechargeable zinc-metal batteries (AR-ZMBs). Here we demonstrate that anionic surfactant-assisted in situ surface alloying of Cu and Zn remarkably improves Zn reversibility of 3D nanoporous Zn electrodes for potential use as high-performance AR-ZMB anode materials. As a result of the zincophilic ZnxCuy alloy shell guiding uniform Zn deposition with a zero nucleation overpotential and facilitating Zn stripping via the ZnxCuy/Zn galvanic couples, the self-supported nanoporous ZnxCuy/Zn electrodes exhibit superior dendrite-free Zn stripping/plating behaviors in ambient aqueous electrolyte, with ultralow polarizations under current densities up to 50 mA cm‒2, exceptional stability for 1900 h and high Zn utilization. This enables AR-ZMB full cells constructed with nanoporous ZnxCuy/Zn anode and KzMnO2 cathode to achieve specific energy of as high as ~ 430 Wh kg‒1 with ~ 99.8% Coulombic efficiency, and retain ~ 86% after long-term cycles for > 700 h.

Improvement of curcumin loading into a nanoporous functionalized poor hydrolytic stable metal-organic framework for high anticancer activity against human gastric cancer AGS cells.

Two low water-stable nanoporous Zn-based Metal-Organic Frameworks (MOFs) with and without the NO2-functional group were synthesized by the reflux method and used to encapsulate curcumin (CCM). The characterization and application of these Zn-based MOFs (DMOF-1 and DMOF-1-NO2) have been studied by FT-IR, PXRD,1H NMR, N2 adsorption, SEM, UV-vis, and fluorescence microscopy methods. The amount of drug loading of DMOF-1 and DMOF-1-NO2 is 22.4 and 28.3 wt%, respectively. The drug loading results were also investigated by the computational simulation method. These kinds of MOFs have poor stability against water. This instability was used as a key to solving the problem of the low solubility of CCM as a model of hydrophobic cancer drug in a water-based medium. The obtained results confirmed that these poor hydrolytic MOFs could improve the solubility of CCM and enhance cytotoxicity against cancer cells (AGS) in comparison with free CCM. These results can prepare a new opportunity to increase the anticancer activity of hydrophobic drugs.

A novel dealloying strategy for fabricating nanoporous Ag via ζ'-AgGa alloy.

A mild strategy for fabricating nanoporous silver (np-Ag) pieces was reported via preparation of Ag-Ga alloys in relatively low temperature and subsequent electrochemical dealloying in nitric acid (HNO3) aqueous solution. After selectively etching Ga out of the Ag-Ga alloy, a typical three-dimensional (3D) bicontinuous nanoporous structure with a pore size of ∼67.21-159.33 nm was observed. A series of studies have shown that the addition of sodium dodecyl sulfate (SDS) results in minimum pore size. The coarsen exponent (n) is 1.61, and the activation energy was calculated to be 27.04 kJ mol-1. Theζ'-AgGa alloy prepared at low temperature can be used as the precursor for the preparation of fine np-Ags, and this method provides a new strategy for the industrial production of dealloyed np-Ag.

Effect of Nanoscale Confinement on Polymer-Infiltrated Scaffold Metal Composites.

Most research on polymer composites has focused on adding discrete inorganic nanofillers to a polymer matrix to impart properties not found in polymers alone. However, properties such as ion conductivity and mechanical reinforcement would be greatly improved if the composite exhibited an interconnected network of inorganic and polymer phases. Here, we fabricate bicontinuous polymer-infiltrated scaffold metal (PrISM) composites by infiltrating polymer into nanoporous gold (NPG) films. Polystyrene (PS) and poly(2-vinylpyridine) (P2VP) films are infiltrated into the ∼43 nm diameter NPG pores via capillary forces during thermal annealing above the polymer glass transition temperature (Tg). The infiltration process is characterized in situ using spectroscopic ellipsometry. PS and P2VP, which have different affinities for the metal scaffold, exhibit slower segmental dynamics compared to their bulk counterparts when confined within the nanopores, as measured through Tg. The more attractive P2VP shows a 20 °C increase in Tg relative to its bulk, while PS only shows a 6 °C increase at a comparable molecular weight. The infiltrated polymer, in turn, stabilizes the gold nanopores against temporal coarsening. The broad tunability of these polymer/metal hybrids represents a unique template for designing functional network composite structures with applications ranging from flexible electronics to fuel cell membranes.

Self-Activated Catalytic Sites on Nanoporous Dilute Alloy for High-Efficiency Electrochemical Hydrogen Evolution.

Design and synthesis of effective electrocatalysts for hydrogen evolution reaction (HER) in wide pH environments are critical to reduce energy losses in water electrolyzers. Here, by using a self-activation strategy, we construct an atomic nickel (Ni) decorated nanoporous iridium (Ir) catalyst, which can create the reaction-favorable chemical environment and maximize the electrochemical active surface area (ECSA), enabling efficient HER over a wide pH range. By using operando X-ray absorption spectroscopy and theoretical calculations, the atomic Ni sites are identified as the synergistic sites, which not only accelerate the water dissociation under operation conditions but also activate the surface Ir sites thus leading to the efficient H2 generation. This work highlights the significance of atomic-level decorating strategy which can optimize the activity of surface Ir atoms with negligible sacrifice of the ECSA.

Nanoporous Metal Phosphonate Hybrid Materials as a Novel Platform for Emerging Applications: A Critical Review.

Nanoporous metal phosphonates are propelling the rapid development of emerging energy storage, catalysis, environmental intervention, and biology, the performances of which touch many fundamental aspects of portable electronics, convenient transportation, and sustainable energy conversion systems. Recent years have witnessed tremendous research breakthroughs in these fields in terms of the fascinating pore properties, the structural periodicity, and versatile skeletons of porous metal phosphonates. This review presents recent milestones of porous metal phosphonate research, from the diversified synthesis strategies for controllable pore structures, to several important applications including adsorption and separation, energy conversion and storage, heterogeneous catalysis, membrane engineering, and biomaterials. Highlights of porous structure design for metal phosphonates are described throughout the review and the current challenges and perspectives for future research in this field are discussed at the end. The aim is to provide some guidance for the rational preparation of porous metal phosphonate materials and promote further applications to meet the urgent demands in emerging applications.

Mechanical response of nanoporous nickel investigated using molecular dynamics simulations.

The effect of pore size on the deformation mechanism and mechanical properties of nanoporous Ni under tension and compression tests is studied using molecular dynamic simulations in terms of atomic trajectories, dislocation extraction algorithm, and the stress-strain curve. The simulation results show that samples have a longer elastic deformation period during tension compared to that during compression. Dislocations nucleate at pore surfaces and propagate until they are terminated by neighboring pores. Samples under tension have lower ultimate stress and higher strain at ultimate stress compared to those of samples under compression. Samples with smaller pore diameter have more transformation from face-centered cubic to hexagonal close-packed structures due to more dislocation activity. The ultimate stress of samples significantly decreases with increasing pore diameter.

Conformal Shell Amorphization of Nanoporous Ag-Bi for Efficient Formate Generation.

Simultaneous attainments of high conductivity and superior catalysis are major challenges for amorphous electrocatalysts in carbon dioxide electroreduction at high overpotential. In this study, one protocol is first demonstrated to drive the shell amorphization of nanoporous Ag-Bi (a-NPSB) catalyst with the spatially interconnected ligament during the initial stage of CO2ER. This newborn a-NPSB bestows the outstanding catalysis, evidenced by a Faradaic efficiency of 88.4% for formate production at -1.15 V vs RHE, specific current density of 21.2 mA cm-2, and mass specific current density of 321 mA mg-1. The unique catalysis is considered as the collective contribution of the conductive ligament internally and amorphous Bi2O3 shell with about 3.2 nm thickness externally. Simultaneous obtaining of the conductivity of inner metals and catalytic activity of the amorphous shell will pave a new avenue for designing a robust electrode during electrochemical reaction.

Enhanced Low-Temperature Hydrogen Storage in Nanoporous Ni-Based Alloy Supported LiBH4.

To reveal the synergistic effect of nanoconfinement and metallic catalysis on the hydrogen storage properties of LiBH4, the nanoporous Ni-based alloy (np-Ni) was prepared herein by dealloying of the Mn70Ni30 alloy in (NH4)2SO4 solution, and then LiBH4 was loaded into np-Ni to construct the LiBH4/np-Ni hydrogen storage system using wet impregnation. It was found that dehydrogenation of the LiBH4/np-Ni (1:5) system starts at around 70°C and ends before 400°C, with ~11.9 wt.% of hydrogen desorbed. The apparent dehydrogenation activation energy for the LiBH4/np-Ni (1:5) system was remarkable decreased to about 11.4 kJ/mol. After rehydrogenation at 450°C under 8 MPa hydrogen pressure, ~8.2 wt.% of hydrogen can be released from about 60°C upon second dehydrogenation. These obtained results would provide an efficient strategy for improving the hydrogen storage properties of other metal borohydrides.

Three-Dimensional Nanoporous Metal Structures from Poly(2-vinylpyridine)-block-Poly(4-vinylpyridine) Copolymer Thin Film.

We fabricated 3D nanoporous metal structures from poly(2-vinylpyridine)-block-poly(4-vinylpyridine) copolymer (P24VP) thin film with vertically oriented lamellar nanodomains by coordinating corresponding metal precursors followed by reduction to metals. Although metal precursors are coordinated with both P2VP and P4VP blocks, the metal coordination power toward P4VP block is much greater than that toward P2VP block. Thus, most of the metal precursors are located in the P4VP block, while a few exist in the P2VP block. After the metal precursors were reduced to corresponding metals by reactive ion etching, metals located in P4VP regions became continuous main frames. However, metals in P2VP regions could not be continuous because of smaller amounts, resulting in nanoporous structures. Using these 3D nanoporous structures, we measured the electrocatalytic activity for hydrogen evolution reaction. 3D nanoporous platinum (Pt) showed enhanced catalytic activity compared with Pt flat film due to the large surface area. Moreover, 3D nanoporous Pt/cobalt bimetallic structures showed better catalytic activity than 3D nanoporous Pt structures.

Monolithic Nanoporous Zn Anode for Rechargeable Alkaline Batteries.

The fabrication of monolithic nanoporous zinc bears its significance in safe and inexpensive energy storage; it can provide the much needed electrical conductivity and specific area in a practical alkaline battery to extend the short cycle life of a zinc anode. Although this type of structure has been routinely fabricated by dealloying, that is, the selective dissolution of an alloy, it has not led to a rechargeable zinc anode largely because the need for more reactive metal as the dissolving component in dealloying limits the choices of alloy precursors. Here, we apply the mechanism of dealloying, percolation dissolution, to design a process of reduction-induced decomposition of a zinc compound (ZnCl2) for nanoporous zinc. Using naphthalenide solution, we confine the selective dissolution of chloride to the compound/electrolyte interface, triggering the spontaneous formation of a network of 70 nm wide percolating zinc ligaments that retain the shape of a 200 µm thick monolith. We further reveal that this structure, when electrochemically oxidized and reduced in an alkaline electrolyte, undergoes surface-diffusion-controlled coarsening toward a quasi-steady-state with a length scale of ∼500 nm. The coarsening dynamics preserves the continuous zinc phase, enabling its uniform reaction and 200 cycles of stable performance at 40% depth of discharge (328 mAh/g) in a Ni-Zn battery.

Datasets for the microstructure of nanoscale metal network structures and for its evolution during coarsening.

The datasets in this work are files containing atom position coordinates of volume elements approximating nanoporous gold made by dealloying and annealing. The material is represented in an as-prepared state and in various stages of coarsening, as described in Phys. Rev. Mater, 3 (2019) 076001. Realistic initial structures of different solid fractions have been constructed by the leveled-wave algorithm, approximating mixtures at the end of early-stage spinodal decomposition. The microstructural evolution during coarsening by surface diffusion was approximated by on-lattice kinetic Monte-Carlo simulation. The data sets refer to solid fractions from 0.22 to 0.50, providing for different initial connectivity of the bicontinuous structures. Coarsening at two temperatures, 900 K and 1800 K, explores two different degrees of surface energy anisotropy - more faceted at 900 K and more rough at 1800 K. Each structure takes the form of a face-centred cubic lattice with approximately 32 million sites. A site can be occupied by either void or atom. 3D periodic boundary conditions are satisfied. Tables list each structure's properties, and specifically the specific surface area, two different measures for the ligament size, the net topological genus as well as the scaled genus. The atom coordinate files may serve as the basis for geometry analysis and for atomistic as well as finite element simulation studies of nanoporous as well as spinodally decomposed materials. The data sets are accessible via the TORE repository at http://hdl.handle.net/11420/3253.

Structural and Electrical Studies for Birnessite-Type Materials Synthesized by Solid-State Reactions.

The focus of this paper is centered on the thermal reduction of KMnO4 at controlled temperatures of 400 and 800 °C. The materials under study were characterized by atomic absorption spectroscopy, thermogravimetric analysis, average oxidation state of manganese, nitrogen adsorption-desorption, and impedance spectroscopy. The structural formulas, found as a result of these analyses, were K 0.29 + ( M n 0.84 4 + M n 0.16 3 + ) O 2.07 · 0.61 H 2 O and K 0.48 + ( M n 0.64 4 + M n 0.36 3 + ) O 2.06 · 0.50 H 2 O . The N2 adsorption-desorption isotherms show the microporous and mesoporous nature of the structure. Structural analysis showed that synthesis temperature affects the crystal size and symmetry, varying their electrical properties. Impedance spectroscopy (IS) was used to measure the electrical properties of these materials. The measurements attained, as a result of IS, show that these materials have both electronic and ionic conductivity. The conductivity values obtained at 10 Hz were 4.1250 × 10-6 and 1.6870 × 10-4 Ω-1cm-1 for Mn4 at 298 and 423 K respectively. For Mn8, the conductivity values at this frequency were 3.7074 × 10-7 (298) and 3.9866 × 10-5 Ω-1cm-1 (423 K). The electrical behavior was associated with electron hopping at high frequencies, and protonic conduction and ionic movement of the K+ species, in the interlayer region at low frequencies.

Vibration and Buckling of Shear Deformable Functionally Graded Nanoporous Metal Foam Nanoshells.

Abstract: This article aims to investigate free vibration and buckling of functionally graded (FG) nanoporous metal foam (NPMF) nanoshells. The first-order shear deformation (FSD) shell theory is adopted and the theoretical model is formulated by using Mindlin's most general strain gradient theory, which can derive several well-known simplified models. The symmetric and unsymmetric nanoporosity distributions are considered for the structural composition. Hamilton's principle is employed to deduce the governing equations as well as the boundary conditions. Then, via the Navier solution technique, an analytical solution for the free vibration and buckling of FG NPMF nanoshells is presented. Afterwards, a detailed parametric analysis is conducted to highlight the effects of the nanoporosity coefficient, nanoporosity distribution, length scale parameter, and geometrical parameters on the mechanical behaviors of FG NPMF nanoshells.

Catalytic Performance of Nanoporous Metal Skeleton Catalysts for Molecular Transformations.

Nanoporous metal (MNPore) skeleton catalysts have attracted increasing attention in the field of green and sustainable heterogeneous catalysis owing to their unique three-dimensional nanopore structural features. In general, MNPores are fabricated through chemical or electrochemical corrosive dealloying of monolithic alloys. The dealloying process produces various MNPores with an open nanoporous network structure by formation of concave and convex hyperboloid-like ligaments. The large surface-to-volume ratio compared to bulk metals and high density of steps and kinks on ligaments of the unsupported MNPores make them promising heterogeneous catalyst candidates for highly active and selective molecular transformations. In this context, a variety of heterogeneous catalytic reactions using MNPores as nanocatalysts under gas- and liquid-phase conditions were developed over the last decade. In addition, the bulk metallic shape and mechanistic rigidity of the MNPore catalysts make the processes of catalyst recovery and reuse more facile and greener. This Minireview mainly focuses on the catalytic performance of nanoporous Au, Pd, Cu, and AuPd with respect to the achievements on catalytic applications in various molecular transformations.

Hierarchical nanoporous metals as a path toward the ultimate three-dimensional functionality.

Nanoporous metals prepared via dealloying or selective leaching of solid solution alloys and compounds represent an emerging class of materials. They possess a three-dimensional (3D) structure of randomly interpenetrating ligaments/nanopores with sizes between 5 nm and several tens of micrometers, which can be tuned by varying their preparation conditions (such as dealloying time and temperature) or additional thermal coarsening. As compared to other nanostructured materials, nanoporous metals have many advantages, including their bicontinuous structure, tunable pore sizes, bulk form, good electrical conductivity, and high structural stability. Therefore, nanoporous metals represent ideal 3D materials with versatile functionality, which can be utilized in various fields. In this review, we describe the recent applications of nanoporous metals in molecular detection, catalysis, 3D graphene synthesis, hierarchical pore formation, and additive manufacturing (3D printing) together with our own achievements in these areas. Finally, we discuss possible ways of realizing the ultimate 3D functionality beyond the scope of nanoporous metals.