Analyzing the phenolic enriched fractions from Nixtamalization wastewater (Nejayote) fractionated in a three-step membrane process.

Nejayote is recognized as the main by-product resulting from the nixtamalization process of maize kernels, which is categorized as an alkaline residue with a chemical composition based on carbohydrates (37.8-55.7%), fiber (22.8-25.5%), protein (4.9-7.4%), and lipids (0.4-1.5%). In addition, Nejayote has an extensive content of simple (e.g., phenolic acids) and complex phenolic compounds (e.g., anthocyanins), which are responsible for the pigmentation and antioxidant activity of maize; therefore, there is a need of their identification depending on the type of maize. The current research has focused on the efficient extraction and identification of the phenolic acids contained in Nejayote after the processing of different types of maize. The target of this work was to fractionate Nejayote from white (NWM), red (NRM), and purple maize (NPM), using three different membranes, such as microfiltration (MF with a pore size of 1 µm) and ultrafiltration (UF100 and UF1 with a molecular weight cut-off of 100 kDa and 1 kDa, respectively), which were strategically applied to extract phenolic acids while retaining other molecules. Such a membrane system exhibited a retention in the first stage of almost all carbohydrates (MF-Retentate: ca. 12-19 g GE/L), while second stage (UF100-Permeate) a concentration of phenolic components was recovered ranging from 768 to 800 mg GAE/L. Finally, in the third stage (UF1-Permeate), 14 phenolic acids were identified, including ferulic and p-coumaric acids, derived from caffeic and ferulic acids, along with other molecules (e.g., glucose and fructose).

Emerging techniques assisting nixtamalization products and by-products processing: an overview.

The production of worldwide nixtamalized products has increased in Latin American countries over the last years. For a better maize handling and exploitation of its nutritional elements, maize is subjected to a nixtamalization pretreatment protocol, which produces meaningful chemical, nutritional and quality changes in maize and its derived products, but large amounts of its primary by-product, well-known as 'nejayote', are also produced. Importantly, nejayote is usually discarded into the urbanized sewage with minimal treatment. Today, according to the recent research reports, new emerging techniques and protocols have been implemented to improve the nixtamalization products and by-products processing. New valorization approaches and biotechnological developments (including biotransformations) toward the reuse of nejayote have been developed according to its considerable content of biomolecules. Therefore, the goal of this paper is to provide a comprehensive review of the main development works at assisting nixtamalization products and by-products processing. Herein, particular attention is paid to experimental insights dealing with the valorization of nejayote.

Combination of nejayote and swine wastewater as a medium for Arthrospira maxima and Chlorella vulgaris production and wastewater treatment.

Nejayote and swine wastewater are highly pollutant effluents and a source of organic matter load that sometimes released into water bodies (rivers or lakes), soils or public sewer system, with or without partial treatments. Nejayote is a wastewater product of alkaline cooking of maize, whereas, swine wastewater results from the primary production of pigs for the meat market. Owing to the presence of environmentally related pollutants, both sources are considered the major cause of pollution and thus require urgent action. Herein, we report a synergistic approach to effectively use and/or treat Nejayote and swine wastewater as a cost-effective culture medium for microalgae growth, which ultimately induces the removal of polluting agents. In this study, the strains Arthrospira maxima and Chlorella vulgaris were grown using different dilutions of Nejayote and swine wastewater. Both wastewaters were used as the only source of macronutrients and trace elements for growth. For A. maxima, the treatment of 10% nejayote and 90% of water (T3) resulted in a cell growth of 32 × 104 cell/mL at 12 days (µmax = 0.27/d). While, a mixture of 25% swine wastewater, 25% nejayote and 50% water (T2) produced 32 × 104 cell/mL at 18 days (µmax = 0.16/d). A significant reduction was also noted as 92% from 138 mg/L of TN, 75% from 77 mg/L of TP, and 96% from 8903 mg/L of COD, among different treatments. For C. vulgaris, the treatment of 10% swine wastewater and 90% water (T1) gave a cell growth of 128 × 106 cell/mL (µmax = 0.57/d) followed by T3 yielded 62 × 106 cell/mL (µmax = 0.70/d) and T2 yielded 48 × 106 cell/mL (µmax = 0.54/d). Up to 91% reduction from 138 mg/L of TN, 85% from 19 mg/L of TP and 96% from 4870 mg/L of COD was also recorded. These results show that microalgae can be used to treat these types of wastewater while at the same time using them as a culture media for microalgae. The resultant biomass can additionally be used for getting other sub-products of commercial interest.

Corn industrial wastewater (nejayote): a promising substrate in Mexico for methane production in a coupled system (APCR-UASB).

In Mexico, the corn tortilla is a food of great economic importance. Corn tortilla production generates about 1500-2000 m3 of wastewater per 600 tons of processed corn. Although this wastewater (also known as nejayote) has a high organic matter content, few studies in Mexico have analyzed its treatment. This study presents fresh data on the potential methane production capacity of nejayote in a two-phase anaerobic digestion system using an Anaerobic-Packed Column Reactor (APCR) to optimize the acidogenic phase and an up-flow anaerobic sludge blanket (UASB) reactor to enhance the methanogenic process. Results indicate that day 8 was ideal to couple the APCR to the UASB reactor. This allowed for a 19-day treatment that yielded 96% COD removal and generated a biogas containing 84% methane. The methane yield was 282 L kg-1 of CODremoved. Thus, two-phase anaerobic digestion is an efficient process to treat nejayote; furthermore, this study demonstrated the possibility of using an industrial application by coupling the APCR to the UASB reactor system, in order to assess its feasibility for biomethane generation as a sustainable bioenergy source.