A Passive-Active Anti/Deicing Coating Integrating Superhydrophobicity, Thermal Insulation, and Photo/Electrothermal Conversion Effects.

Anti/deicing coatings that combine active and passive methods can utilize various energy sources to achieve anti/deicing effects. However, poor photothermal or electrothermal performance and inevitable heat loss often reduce their anti/deicing efficiency. Herein, copper sulfide loaded activated biochar (AC@CuS) as photo/electric material, polydimethylsiloxane as hydrophobic component, thermally expandable microspheres as foaming agent, and an anti/deicing coating integrating thermal insulation, superhydrophobicity, photo/electrothermal effects was successfully constructed. Benefiting from the synergistic effect of superhydrophobicity and thermal insulation, the freezing time of water droplets on the coating surface is extended from 150 to 2140 s, showing excellent passive anti-icing performance. AC@CuS exhibits photo/electrothermal effects, and porous expanded microspheres reduce heat loss, which endows the coating with desirable photo/electrothermal conversion performance. Under the conditions of 0.2 W/cm2 electric power density (EPD) and 0.1 W/cm2 optical power density (OPD), the temperature of the coating increases from 24 to 96.4 and 113 °C, respectively. Interestingly, with a coheating of 0.05 W/cm2 weaker OPD and 0.05 W/cm2 lower EPD, the ice on the coating surface can be quickly melted in 2.5 min, showing synergistic deicing performance. In addition, the WCA of the prepared coating remains above 150° after mechanical damage, rain impact, UV irradiation, chemical corrosion, and high-temperature treatment, and good superhydrophobic durability ensures the anti/deicing durability of the coating.

Screen-Printable Iontronic Pressure Sensor with Thermal Expansion Microspheres for Pulse Monitoring.

Constructing microstructures to improve the sensitivity of flexible pressure sensors is an effective approach. However, the preparation of microstructures usually involves inverted molds or subtractive manufacturing methods, which are difficult in large-scale (e.g., in screen printing) preparation. To solve this problem, we introduced thermally expandable microspheres for screen printing to fabricate flexible sensors. Thermally expandable microspheres can be constructed into microstructures by simple heating after printing, which simplifies the microstructure fabrication step. In addition, the added microspheres can also be used as ionic liquid reservoir materials to further increase the capacitance change and improve the sensitivity. The prepared sensors exhibited superior performance, including ultrahigh sensitivity (Smax = 49999.5 kPa-1) and wide detection range (0-350 kPa). Even after 30,000 cycles at a high pressure of 300 kPa and a low pressure of 30 kPa, the sensor showed minimal signal degradation, demonstrating long-term cycling stability. In order to verify the practical potential of the sensors, we performed human radial artery beat detection experiments using these sensors. The variations in the intensity of the 3D radial artery pulse wave can be observed very clearly, which is important for human health monitoring. The above demonstrates that our strategy can provide an effective approach for the large-scale preparation of high-performance flexible pressure sensors.

Highly Sensitive Soft Pressure Sensors for Wearable Applications Based on Composite Films with Curved 3D Carbon Nanotube Structures.

Soft pressure sensors based on 3D microstructures exhibit high sensitivity in the low-pressure range, which is crucial for various wearable and soft touch applications. However, it is still a challenge to manufacture soft pressure sensors with sufficient sensitivity under small mechanical stimuli for wearable applications. This work presents a novel strategy for extremely sensitive pressure sensors based on the composite film with local changes in curved 3D carbon nanotube (CNT) structure via expandable microspheres. The sensitivity is significantly enhanced by the synergetic effects of heterogeneous contact of the microdome structure and changes of percolation network within the curved 3D CNT structure. The finite-element method simulation is used to comprehend the relationships between the sensitivity and mechanical/electrical behavior of microdome structure under the applied pressure. The sensor shows an excellent sensitivity (571.64 kPa-1 ) with fast response time (85 ms), great repeatability, and long-term stability. Using the developed sensor, a wireless wearable health monitoring system to avoid carpel tunnel syndrome is built, and a multi-array pressure sensor for realizing a variety of movements in real-time is demonstrated.

Expansion Properties and Diffusion of Blowing Agent for Vinylidene Chloride Copolymer Thermally Expandable Microspheres.

Vinylidene chloride copolymer microspheres were synthesized by in situ suspension copolymerization of vinylidene chloride (VDC), methyl methacrylate (MMA), and/or acrylonitrile (AN) in the presence of a paraffin blowing agent. The effects of shell polymer properties including compositions, glass transition temperature (Tg), crosslinking degree, blowing agent type, and encapsulation ratio (Er) on the expansion properties of copolymer microspheres were investigated. Moreover, the diffusion properties of blowing agent in copolymer microspheres were studied. The results show that VDC-MMA-AN copolymer microspheres exhibited excellent expansion properties, and the volume expansion ratio (Ev) and the apparent density were decreased over 40 times, but it was difficult to expand for the VDC-MMA copolymer microspheres. In addition, the moderately crosslinked inside of the polymer shell enhanced the Ev more than 30 and the stable expansion temperature range (Tr) was about 30 °C by adding 0.2-0.4 wt% of divinyl benzene. The Tg of the shell polymer must be higher than the boiling point of the blowing agent as a prerequisite; the lower the boiling point of the blowing agent, the higher the internal gas pressure driven microsphere expansion, and the wider the Tr. By increasing the Er of blowing agent improved the Ev of the microspheres. The diffusion of pentane blowing agent in VDC-MMA-AN copolymer microspheres were divided into Fick diffusion and non-Fick diffusion.

Biocomposite foams based on polyhydroxyalkanoate and nanocellulose: Morphological and thermo-mechanical characterization.

The application of bio-based and biodegradable poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) is restricted by its high cost and brittleness. In the present work, these deficiencies were overcome by the manufacture of PHBV foams using thermally expandable microspheres (TES). Nanocellulose (Nc) and a crosslinking agent were added to PHBV-TES to control the foam structure and to improve the mechanical properties. Foams with almost perfect pores, well embedded in the polymer matrix, were obtained by a simple melt molding process. The closed-cell foams have a density 2.5-2.7 times lower than that of PHBV. The addition of Nc increased the expansion ratio, cell density and porosity and also led to a more uniform cell size distribution. The incorporation of the crosslinking agent, together with Nc and TES, increased the glass transition temperature with about 7 °C and strengthened the PHBV-Nc interactions. PHBV foams showed a 1.7-3 times higher deformation compared to PHBV and absorbed up to 15 times more energy. The fully biodegradable PHBV-Nc foams obtained in this work exhibit an advantageous porosity, good specific mechanical properties and high energy absorption, being promising alternatives for insulation, packaging or biomedical application.

Development of Poly (Lactide Acid) Foams with Thermally Expandable Microspheres.

This study presents the investigation of different content of thermally expandable microsphere (EMS) type of a physical blowing agent added to polylactic acid (PLA). The effects of the different doses of EMS, processing temperatures, and d-lactide content of the polylactic acid were analyzed for foam properties and structures. We characterized the different PLAs and the physical blowing agent with different testing methods (gel permeation chromatography, rotational rheometry, isothermal thermogravimetric analysis, and thermomechanical analysis). The amounts of the foaming agent were 0.5, 1, 2, 4, 8 wt%, and processing temperatures were 190 °C, 210 °C, and 230 °C. The foam structures were produced by twin-screw extrusion. We used scanning electron microscopy to examine the cell structure of the foams produced, and carried out morphological and mechanical tests as well. The result of extrusion foaming of PLA using different amounts of EMS shows that an exponentially decreasing tendency of density reduction can be achieved, described by the following equation, ρ(x)=1.062∙e-x7.038+0.03 (R2 = 0.947) at 190 °C. With increasing processing temperature, density decreases at a lower rate, due to the effect that the microspheres are unable to hold the pentane gas within the polymer shell structure. The d-lactide content of the PLAs does not have a significant effect on the density of the produced foam structures.

Surface-Coated Thermally Expandable Microspheres with a Composite of Polydisperse Graphene Oxide Sheets.

Surface-modified thermally expandable microcapsules (TEMs) hold potential for applications in various fields. In this work, we discussed the possible surface coating mechanism and reported the properties of TEMs coated with polyaniline (PANI) and polydisperse graphene oxide sheets (ionic liquid-graphene oxide hybrid nanomaterial (ILs-GO)). The surface coating of PANI/ ILs-GO increased the corresponding particle size and its distribution range. The morphologies analyzed by scanning electron microscopy indicated that no interfacial gap was observed between the microspheres ink and substrate layer during the substrate application. The thermal properties were determined by thermogravimetric and differential thermal analyses. The addition of ILs-GO to the polyaniline coating significantly improved the thermal expansion and thermal conductivity of the microcapsules. The evaporation of hexane present in the core of TEMs was not prevented by the coating of PANI/ ILs-GO. The printing application of TEMs showed excellent adaptability to various flexible substrates with great 3D appearance. By incorporating a flame retardant agent into TEMs coated by PANI/ILs-GO, finally, these TEMs also demonstrated a great flame retardant ability. We expect that these TEM-coated PANI/ ILs-GO are likely to have the potential to improve the functional properties for various applications.

Preparation and Application of Conductive Polyaniline-Coated Thermally Expandable Microspheres.

The thermally expandable microspheres (TEMs) were prepared through suspension polymerization with acrylonitrile (AN), methyl methacrylate (MMA) and methyl acrylate (MA) as the main monomers. Simultaneously, iso-pentane, n-hexane, iso-octane and other low-boiling hydrocarbons were prepared as blowing agents under two conditions, including high-pressure nitrogen and atmospheric conditions. The above physical foaming microspheres have a core-shell structure and excellent foaming effects. A layer of polyaniline (PANI) was deposited on the surface of the prepared TEMs by emulsion polymerization to obtain conductive and heat-expandable microspheres. Afterwards, the foaming ink was prepared by mixing the conductive TEMs and water-based ink. Finally, a conductive three-dimensional picture was obtained by screen-printing technology. This paper specifically focuses on the effects of particle size, morphology and the thermal expansion properties of the microspheres. The present research methods expect to obtain microspheres with a high foaming ratio, uniform particle size and antistatic properties, which may be applied to physical foaming ink.