Numerical Simulation of Layered Bimetallic ZChSnSb8Cu4/Steel TIG-MIG Hybrid Welding Based on Simufact.

Considering the problem of the weak bonding interface structure between the rolling mill oil and film bearing bushings of Babbitt alloy and steel substrate, a numerical simulation of the layered bimetallic ZChSnSb8Cu4/steel by tungsten inert gas (TIG)-metal inert gas (MIG) hybrid welding process was carried out using Simufact Welding software (version 2020). In this study, the TIG-MIG hybrid welding process was simulated to obtain the temperature field and the stress field distributions. The residual stress and the deformation of the weldment were also analyzed using the calculated results. The results showed that the temperature gradient and the thermal stress were reduced in TIG-MIG hybrid welding compared to the conventional MIG welding preparation of layered bimetal ZChSnSb8Cu4/steel, which resulted in an improvement in the structural stability of the weldment. The temperature field and deformation of TIG-MIG hybrid welding of Babbitt alloy were studied under different controlled electrode spacings and TIG welding currents, and it was found that as electrode spacing increased, so did heat loss. Furthermore, with increased TIG welding current, compressive stress increased and tensile stress at the weld decreased, and the maximum thermal efficiency of welding was with a preheating current of 60 A.

Elastic Microstaggered Porous Superhydrophilic Framework as a Robust Fogwater Harvester.

A robust fogwater harvester with an elastic microstaggered porous superhydrophilic framework (EMSF) has been designed. The EMSF can be fabricated by using polydimethylsiloxane and polyvinyl alcohol (PVA) via an etching method of sugar crystals pile-up cube as a template. The EMSF possesses a high porosity of 76%, of which the saturated fogwater-capturing capacity is 4 times higher than its weight, achieving a high fogwater harvesting rate (ε) of 62.7 g/cm3·h. It is attributed to the strong hydrogen bond (H-bond) interaction between hydroxyl groups (-OH) in PVA and water molecules for rapidly harvesting water and storing water in a staggered porous structure by means of a capillary force. The elasticity of EMSF allows to achieve a higher fogwater harvesting rate (ε) of 73.2 g/cm3·h via releasing the as-stored water in the EMSF under periodic external pressing. In addition, a durable corrosion resistance is demonstrated on the EMSF. This study offers a way to design novel materials that would further be extended into applications, for example, fog engineering in industry, agriculture, forest, and so forth.

Water Harvesting of Bioinspired Microfibers with Rough Spindle-Knots from Microfluidics.

Heterostructure rough spindle-knot microfibers (HRSFs) are fabricated via a flexible parallel-nozzle microfluidic method. In this method, the bioinspired HRSF with a roughness gradient between spindle-knots and joints, can be manufactured in large-scale, and with which the size of the spindle-knots and joints can be precisely adjusted by regulating flow rates. The HRSFs, fabricated with chitosan and calcium alginate, have strong mechanical properties and corrosion resistance in acid environment (pH = 5) and alkaline environment (pH = 9), respectively. More attractively, under controlled treatment conditions, the morphology of the spindle-knots on the HRSFs can be effectively managed by changing the composite content of calcium chloride in the fluid. During the water collection process, tiny droplets of moisture can be captured on the surface of the HRSFs, subsequently, the droplets can coalesce and be transported from joint to spindle-knot sections. It is demonstrated that the surface morphology of spindle-knots directly influences the water collection efficiency, where a higher roughness gradient generates higher water collection efficiency. This parallel-nozzle microfluidic technology provides a low-cost and flexible method to manufacture high biocompatibility bioinspired rough spindle-knot microfibers, which has many potential applications in large-scale water collection, sustained drug release, and directional water collection.

Assembly with copper(ii) ions and D-π-A molecules on a graphene surface for ultra-fast acetic acid sensing at room temperature.

In this study, a graphene-based composite 4HQ-rGO/Cu2+ was prepared via the supramolecular assembly of graphene nanosheets with 4-hydroxyquinoline (4HQ) and copper(ii) ions. The as-prepared supramolecular assembly exhibited an excellent and enhanced sensing performance towards acetic acid at room-temperature, which was due to the fact that the D-π-A molecules, i.e. 4HQ, were able to accelerate the charge transfer between the graphene nanosheets and 4HQ molecules when acetic acid was attached. In addition, at room temperature, the copper(ii) ions also played a critical role as the main active site for gas adsorption, and thus the as-fabricated sensor exhibited a high response, outstanding selectivity, and ultra-fast response/recovery time. To examine the selectivity of the Cu2+ ions for the supramolecular assembly, various other transition metal ions such as Mn2+, Fe3+, Co2+, Ni2+, Cu2+, and Cd2+ were attached to the 4HQ-rGO assembly, and their acetic sensing performance was determined. Interestingly, the supramolecular assembly with the Cu2+ ions (4HQ-rGO/Cu2+) exhibited the best sensing performance compared to other metal ion-based 4HQ-rGO materials. Compared with the typical acetic acid gas sensors reported in the literature, it is noteworthy to mention that the as-prepared 4HQ-rGO/Cu2+ supramolecular assembly exhibited the shortest gas response time (within 5 s) at room temperature. The presented study demonstrates that the as-prepared supramolecular assembly is a promising material as a room temperature acetic acid gas sensor in practical applications.

Mimicking a Dog's Nose: Scrolling Graphene Nanosheets.

Inspired by the densely covered capillary structure inside a dog's nose, we report an artificial nanostructure, i. e., poly(sodium p-styrenesulfonate)-functionalized reduced graphene oxide nanoscrolls (PGNS), with high structural perfection and efficient gas sensing applications. A facile supramolecular assembly is introduced to functionalize graphene with the functional polymer, combined with the lyophilization technique to massively transform the planar graphene-based nanosheets to nanoscrolls. Detailed characterizations reveal that the bioinspired nanoscrolls exhibit a wide-open tubular morphology with uniform dimensions that is structurally distinct from the previously reported ones. The detailed morphologies of the graphene-based nanosheets in each scrolling stage during lyophilization are monitored by cryo-SEM. This unravels an asymmetric polymer-induced graphene scrolling mechanism including the corresponding scrolling process, which is directly presented by molecular dynamics simulations. The fabricated PGNS sensors exhibit superior gas sensing performance with reliable repeatability, excellent linear sensibility, and, especially, an ultrahigh response ( Ra/ Rg = 5.39, 10 ppm) toward NO2. The supramolecular assembly combined with the lyophilization technique to fabricate PGNS provides a strategy to design biomimetic materials for gas sensors and chemical trace detectors.

Enhancement of charge transfer between graphene and donor-π-acceptor molecule for ultrahigh sensing performance.

In this work, we report the formation of a supramolecular assembly of graphene with a donor-π-acceptor (D-π-A) molecule to detect low concentration NO2. 5-Aminonaphthalene-1-sulfonic acid (ANS) was used herein to π-π stack with reduced graphene oxide (rGO), the resulting π-conjugated bridge being linked by a donor unit (-NH2) and an acceptor unit (-SO3H). The prepared ANS-rGO shows the highest response (Ra/Rg = 13.2 to 10 ppm NO2) so far among the reported organic molecule modified graphene materials, and excellent selectivity and reliable reversibility at room temperature. Furthermore, as revealed through the charge density difference calculation, it is the effective enhancement of charge transfer between ANS and graphene that should be responsible for the sharp improvement of NO2 gas response of the material. Thus, for the first time, we demonstrate that supramolecular assembly of a D-π-A molecule and graphene provides a facile and effective approach to fabrication of high performance graphene-based gas sensors.