Enhanced solidification/stabilization (S/S) of fluoride in smelting solid waste-based phosphogypsum cemented paste backfill utilizing biochar: Mechanisms and performance assessment.

ABSTRACT

Phosphogypsum (PG) cemented paste backfill (CPB) is a primary non-hazardous method for treating PG. However, using traditional binders like cement increases global carbon emissions and mining operational costs while complicating the reduction of fluoride leaching risks. This study introduces a novel PG-based CPB treatment method using steel slag (SS) and ground granulated blast furnace slag (GGBFS) as binders, calcium oxide as an exciter, with biochar serving as a fluoride-fixing agent. We investigated the effect of biochar addition on the hydration and solidification/stabilization (S/S) of fluoride in SS and GGBFS-PG-based materials (SSPC). The results indicated that the optimal strength and performance for fluoride S/S were achieved with a biochar addition of 0.2 wt%. Compared to the control group without biochar, the strength increased by 54.3%, and F leaching decreased by 39.4% after 28 days of curing for SSPC. The addition of 0.2 wt% biochar facilitated heterogeneous nucleation and acted as a microfiller, enhancing SSPC's properties. However, excessive biochar reduced the compactness of SSPC. Additionally, the distribution of fluoride was strongly correlated with P, Ca, Fe, and Al, suggesting that fluoride S/S is linked to the formation of stable hydration products like fluorapatite, fluorite, and complexes such as [AlF6]3- and [FeF6]3-. These findings offer a promising approach for the safe treatment of PG and the beneficial reuse of solid waste from SS and GGBFS.