Optimization of a High Internal Phase Emulsion-Based Resin for Use in Commercial Vat Photopolymerization Additive Manufacturing.
3D Print Addit Manuf
; 11(2): 496-507, 2024 Apr 01.
Article
em En
| MEDLINE
| ID: mdl-38689927
ABSTRACT
High internal phase emulsions (HIPEs) are potential stereolithography-based resins for producing innovative lightweight porous materials; however, the use of these resins has only been shown in bespoke stereolithography setups. These studies indicated that HIPEs tend to scatter the light during structuring through stereolithography, and can produce poorly defined and low-resolution structures, but the inclusion of light absorbers can drastically increase the printing resolution. In this study, we focused on the inclusion of biocompatible light absorbers within the resin and the compatibility of those resins with a commercial vat photopolymerization additive manufacturing (or stereolithography) setup. A surfactant (hypermer)-stabilized water-in-oil emulsion based on 2-ethylhexyl-acrylate and isobornyl-acrylate was used. For the light absorbers, both hydrophobic (beta-carotene) and hydrophilic (tartrazine) molecules were used, which dissolve in the organic phase and aqueous phase, respectively. It was found that using a combination of both beta-carotene and tartrazine provided the best stereolithography-based 3D printing resolution. In addition, the emulsion was stable for the duration of the printing process and showed a porous polyHIPE structure with open surface porosity. The formulation of these HIPE-based resins permits them to be used in a wide range of applications since complex structures could be fabricated from HIPEs.
Texto completo:
1
Coleções:
01-internacional
Base de dados:
MEDLINE
Idioma:
En
Revista:
3D Print Addit Manuf
Ano de publicação:
2024
Tipo de documento:
Article
País de afiliação:
Reino Unido
País de publicação:
EEUU
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ESTADOS UNIDOS
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ESTADOS UNIDOS DA AMERICA
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EUA
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UNITED STATES
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UNITED STATES OF AMERICA
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US
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USA