H2-D2 Exchange Activity and Electronic Structure of Ag x Pd1-x Alloy Catalysts Spanning Composition Space.

Many computational studies of catalytic surface reaction kinetics have demonstrated the existence of linear scaling relationships between physical descriptors of catalysts and reaction barriers on their surfaces. In this work, the relationship between catalyst activity, electronic structure, and alloy composition was investigated experimentally using a Ag x Pd1-x Composition Spread Alloy Film (CSAF) and a multichannel reactor array that allows measurement of steady-state reaction kinetics at 100 alloy compositions simultaneously. Steady-state H2-D2 exchange kinetics were measured at atmospheric pressure on Ag x Pd1-x catalysts over a temperature range of 333-593 K and a range of inlet H2 and D2 partial pressures. X-ray photoelectron spectroscopy (XPS) was used to characterize the CSAF by determining the local surface compositions and the valence band electronic structure at each composition. The valence band photoemission spectra showed that the average energy of the valence band, ε̅v, shifts linearly with composition from -6.2 eV for pure Ag to -3.4 eV for pure Pd. At all reaction conditions, the H2-D2 exchange activity was found to be highest on pure Pd and gradually decreased as the alloy was diluted with Ag until no activity was observed for compositions with x Pd < 0.58. Measured H2-D2 exchange rates across the CSAF were fit using the Dual Subsurface Hydrogen (2H') mechanism to extract estimates for the activation energy barriers to dissociative adsorption, ΔE ads ‡, associative desorption, ΔE des ‡, and the surface-to-subsurface diffusion energy, ΔE ss, as a function of alloy composition, x Pd. The 2H' mechanism predicts ΔE ads ‡ = 0-10 kJ/mol, ΔE des ‡ = 30-65 kJ/mol, and ΔE ss = 20-30 kJ/mol for all alloy compositions with x Pd ≥ 0.64, including for the pure Pd catalyst (i.e., x Pd = 1). For these Pd-rich catalysts, ΔE des ‡ and ΔE ss appeared to increase by ∼5 kJ/mol with decreasing x Pd. However, due to the coupling of kinetic parameters in the 2H' mechanism, we are unable to exclude the possibility that the kinetic parameters predicted when x Pd ≥ 0.64 are identical to those predicted for pure Pd. This suggests that H2-D2 exchange occurs only on bulk-like Pd domains, presumably due to the strong interactions between H2 and Pd. In this case, the decrease in catalytic activity with decreasing x Pd can be explained by a reduction in the availability of surface Pd at high Ag compositions.

Activation by O2 of AgxPd1-x Alloy Catalysts for Ethylene Hydrogenation.

A composition spread alloy film (CSAF) spanning all of AgxPd1-x composition space, xPd = 0 → 1, was used to study catalytic ethylene hydrogenation with and without the presence of O2 in the feed gas. High-throughput measurements of the ethylene hydrogenation activity of AgxPd1-x alloys were performed at 100 Pd compositions spanning xPd = 0 → 1. The extent of ethylene hydrogenation was measured versus xPd at reaction temperatures spanning T = 300 → 405 K and inlet hydrogen partial pressures spanning PH2in = 70 → 690 Torr. The inlet ethylene partial pressure was constant at PC2H4in = 25 Torr, and the O2 inlet partial pressure was either PO2in = 0 or 15 Torr. When PO2in = 0 Torr, only those alloys with xPd ≥ 0.90 displayed observable ethylene hydrogenation activity. As expected, the most active catalyst was pure Pd, which yielded a maximum conversion of ∼0.4 at T = 405 K and PH2in = 690 Torr. Adding a constant O2 partial pressure of PO2in = 15 Torr to the feed stream dramatically increased the catalytic activity across the CSAF at all experimental conditions and catalyst compositions without inducing catalytic ethylene combustion and without measurable O2 consumption. The presence of PO2in = 15 Torr more than doubled the maximum achievable conversion on Pd to ∼0.9 and activated alloys with as little as xPd = 0.6 for ethylene hydrogenation. Measurement of the reaction order with respect to hydrogen, nH2, showed that nH2 ≈ 0 when PO2in = 15 Torr on high xPd alloys but that nH2 increases to values between 0.5 and 1 as xPd decreases or when PO2in = 0 Torr. We attribute this PO2in-induced change in nH2 to a change in the reaction mechanism resulting from different functional catalyst surfaces: one that is O2-activated and Pd-rich and one that is Ag-capped with low activity. Both are extremely sensitive to the bulk alloy composition, xPd, and the reaction temperature, T. These results show that the activity of AgPd catalysts for ethylene hydrogenation depends strongly on the operational conditions. Furthermore, we demonstrate that the exposure of AgPd catalysts to 15 Torr of O2 at moderate temperatures leads to enhanced catalyst performance, presumably by stimulating both Pd segregation to the topmost surface and Pd activation for ethylene hydrogenation.

Alloy corrosion and passivation spanning composition space.

In this short review we highlight the importance and the capabilities of composition spread alloy films (CSAFs) for the high-throughput study and comprehensive understanding of corrosion passivation in multicomponent alloys, AxByC1-x-y, spanning composition space, x ∈ [0, 1] and y ∈ [0, 1 - x]. After first establishing the mechanistic issues associated with corrosion, and the problems arising from the corrosion of metals, we establish the need for further studying and understanding the mechanisms of alloy corrosion and corrosion passivation. In particular, we highlight the development of new combinatorial methods that circumvent the experimental bottleneck associated with preparing, characterizing, and testing many alloy samples having common components at different compositions. We will illustrate the use of CSAFs in studying corrosion across alloy composition space. Because of their structure and inherent composition range, CSAFs enable many novel studies that are otherwise intractable using the traditional methods of preparing and testing one alloy composition at a time.