Resistance Temperature Detectors Fabricated via Dual Fused Deposition Modeling of Polylactic Acid and Polylactic Acid/Carbon Black Composites.

Planar-type resistance temperature detectors (P-RTDs) were fabricated via fused deposition modeling by dual nozzle extrusion. The temperature-sensing element of the fabricated sensor was printed with electrically conductive polylactic acid/carbon black (PLA/CB) composite, while the structural support was printed with a PLA insulator. The temperature-dependent resistivity change of PLA/CB was evaluated for different stacking sequences of PLA/CB layers printed with [0°/0°], [-45°/45°], and [0°/90°] plies. Compared to a PLA/CB filament used as 3D printing source material, the laminated structures exhibited a response over 3 times higher, showing a resistivity change from -10 to 40 Ω∙cm between -15 and 50 °C. Then, using the [0°/90°] plies stacking sequence, a P-RTD thermometer was fabricated in conjunction with a Wheatstone bridge circuit for temperature readouts. The P-RTD yielded a temperature coefficient of resistance of 6.62 %/°C with high stability over repeated cycles. Fabrication scalability was demonstrated by realizing a 3 × 3 array of P-RTDs, allowing the temperature profile detection of the surface in contact with heat sources.

Thermocells for Hybrid Photovoltaic/Thermal Systems.

The photovoltaic conversion efficiency of solar cells is highly temperature dependent and decreases with increasing temperature. Therefore, the thermal management of solar cells is crucial for the efficient utilization of solar energy. We fabricate a hybrid photovoltaic/thermocell (PV/T) module by integrating a thermocell directly into the back of a solar panel and explore the feasibility of the module for its practical implementation. The proposed PV/T hybrid not only performs the cooling of the solar cells but also produces an additional power output by converting the heat stored in the solar cell into useful electric energy through the thermocell. Under illumination with an air mass of 1.5 G, the conversion efficiency of the solar cell can improve from 13.2% to 15% by cooling the solar cell from 61 °C to 34 °C and simultaneously obtaining an additional power of 3.53 µW/cm2 from the thermocell. The advantages of the PV/T module presented in this work, such as the additional power generation from the thermocell as well as the simultaneous cooling of the solar cells and its convenient installation, can lead to the module's importance in practical and large-scale deployment.

Effect of heat treatment with different heat transfer modes on the polymerization of tosylate-doped poly(3,4-ethylenedioxythiophene) films.

In this work, tosylate-doped poly(3,4-ethylenedioxythiophene) (PEDOT:Tos) films are prepared by thermally assisted oxidative polymerization either on a hot plate or in a convection oven. The main difference between these heat treatments is the way heat is transferred (conduction or convection) during polymerization. The surface morphology and structure, doped state, chemical composition, and the changes in the physical and chemical properties of the differently heat-treated films are analyzed using various instrumental methods. The hot plate-treated films exhibit a smooth and dense surface morphology with a low root-mean-square roughness of ~ 5 nm. The films have a quinoid-prevalent thiophene structure with a high electrical conductivity of 575 S/cm. By contrast, the oven-treated films show a rough and porous morphology with a surface roughness ranging from 30 to 80 nm depending on the scanning area, which yields high absorption capacity of more than 90% in the near-infrared range. The oven-treated films show a benzenoid-prevalent structure that provides relatively low electrical conductivity of 244 ± 45 S/cm. As a demonstration of these noticeable changes, PEDOT:Tos films are examined as a photothermal conversion layer to convert light energy to thermal energy, which is converted to electrical energy using a thermoelectric device by covering the films on the device.

Manufacturing Process of Polymeric Microneedle Sensors for Mass Production.

In this work, we present a fabrication process for microneedle sensors made of polylactic acid (PLA), which can be utilized for the electrochemical detection of various biomarkers in interstitial fluid. Microneedles were fabricated by the thermal compression molding of PLA into a laser machined polytetrafluoroethylene (PTFE) mold. Sensor fabrication was completed by forming working, counter, and reference electrodes on each sensor surface by Au sputtering through a stencil mask, followed by laser dicing to separate individual sensors from the substrate. The devised series of processes was designed to be suitable for mass production, where multiple microneedle sensors can be produced at once on a 4-inch wafer. The operational stability of the fabricated sensors was confirmed by linear sweep voltammetry and cyclic voltammetry at the range of working potentials of various biochemical molecules in interstitial fluid.

Paper-Based Ionic Thermocouples for Inexpensive and High-Precision Measurement of Temperature.

Accurate and yet cost-effective temperature measurements are required in various sectors of academia and industry. Thermocouples (TCs) are most widely used for temperature measurements; however, their low temperature sensitivity and high thermal conductivity should be improved to ensure the reliable measurement of output voltage for small temperature differences. To address this, a paper-based ionic thermocouple (P-iTC) presented here utilizes a pair of paper strips soaked with the electrolytes of potassium ferri-/ferrocyanide and iron (II/III) chloride redox couples, which are used as p- and n-type elements, respectively. The fabricated P-iTC provides 70× higher temperature sensitivity (α, 2.8 mV/K) and 30× lower thermal conductivity (k, 0.8 W/m K) than those of commercial K-type TCs, thereby yielding a remarkably high α/k ratio of 3.5 mV m/W. Reliable sensing performance is measured during three weeks of operation, which indicates that the P-iTC should be stable in long-term operation. To demonstrate the practicality of the P-iTC, a 3 × 3 planar array of P-iTCs is fabricated to monitor the temperature profile of a surface in contact with heat sources. Using pencil-drawn graphite electrodes on paper, a highly cost-effective P-iTC with the material cost of ∼0.5 cents per device is also fabricated, which is successfully used to monitor cold chain temperatures while retaining its excellent temperature-sensing performance.