Optimization of areca leaf sheath nanolignin synthesis by a mechanical method for in situ modification of ultra-low molar ratio urea-formaldehyde adhesives.

This study addresses the optimization of the nanolignin preparation method from the areca leaf sheath (ALS) by a mechanical process using a high shear homogenizer at 13,000-16,000 rpm for 1-4 h and its application in enhancing the performance of ultralow molar ratio urea-formaldehyde (UF) adhesive. Response surface methodology (RSM) with a central composite design (CCD) model was used to determine the optimum nanolignin preparation method. The mathematical model obtained was quadratic for the particle size response and linear for the zeta potential response. Under the optimum conditions, a speed of 16,000 rpm for 4 h resulted in a particle size of 227.7 nm and a zeta potential of -18.57 mV with a high desirability value of 0.970. FE-SEM revealed that the characteristic changes of lignin to nanolignin occur from an irregular or nonuniform shape to an oval shape with uniform particles. Nanolignin was introduced during the addition reaction of UF resin synthesis. UF modified with nanolignin (UF-NL) was analyzed for its adhesive characteristics, functional groups, crystallinity, and thermomechanical properties. The UF-NL adhesive had a slightly greater solid content (73.23 %) than the UF adhesive, a gelation time of 4.10 min, and a viscosity of 1066 mPa.s. The UF-NL adhesive had similar functional groups as the UF adhesive, with a lower crystallinity of 59.73 %. Compared with the control plywood which has a tensile shear strength value of 0.79 MPa, the plywood bonded with UF-NL had a greater tensile shear strength of 1.07 MPa, with a lower formaldehyde emission of 0.065 mg/L.

Eco-Friendly and High-Performance Bio-Polyurethane Adhesives from Vegetable Oils: A Review.

Current petrochemical-based adhesives adversely affect the environment through substantial volatile organic compound (VOC) emissions during production, contributing to air pollution and climate change. In contrast, vegetable oils extracted from bio-resources provide a compelling alternative owing to their renewability, abundance, and compatibility with adhesive formulation chemistry. This review aimed to critically examine and synthesize the existing scholarly literature on environmentally friendly, sustainable, and high-performance polyurethane adhesives (PUAs) developed from vegetable oils. The use of PUAs derived from vegetable oils promises to provide a long-term replacement while simultaneously maintaining or improving adhesive properties. This quality renders these adhesives appropriate for widespread use in various sectors, including construction, automotive manufacturing, packaging, textile, and footwear industries. This review intended to perform a comprehensive assessment and integration of the existing research, thereby identifying the raw materials, strengths, weaknesses, and gaps in knowledge concerning vegetable oil-based PUAs. In doing so, it responded to these gaps and proposes potential avenues for future research. Therefore, this review accomplishes more than merely evaluating the existing research; it fosters the advancement of greener PUA technologies by identifying areas for improvement and innovation towards more sustainable industrial practices by showcasing vegetable oil-based PUAs as viable, high-performance alternatives to their petroleum-based counterparts.

Surface Roughness, Dynamic Wettability, and Interphase of Modified Melamine Formaldehyde-Based Adhesives on Jabon Wood.

The surface roughness and wettability of wood are critical aspects to consider when producing laminated wood products with adhesive applications. This study aims to investigate the surface roughness and dynamic wettability of Jabon wood in the presence of melamine formaldehyde (MF)-based adhesives. Commercial MF adhesives (MF-0) and modified MF adhesives (MF-1) were applied to Jabon wood, which includes tangential (T), radial (R), and semi-radial (T/R) surfaces. The surface roughness of Jabon wood was assessed using a portable stylus-type profilometer. The low-bond axisymmetric drop shape analysis (LB-ADSA) method was employed to identify the contact angle (θ) of the MF-based adhesives on Jabon wood. The wettability was determined by evaluating the constant contact angle change rate (K value) using the Shi and Gardner (S/G) model. Dynamic mechanical analysis (DMA) was employed to investigate the viscoelastic characteristics of the interphase analysis of the wood and MF-based adhesives. The roughness level (Ra) of the Jabon board ranged from 5.62 to 6.94 µm, with the T/R having a higher level of roughness than the R and T. MF-0 exhibited a higher K value (0.262-0.331) than MF-1 (0.136-0.212), indicating that MF-0 wets the surface of Jabon wood more easily than MF-1. The wood-MF-0 interphase reached a maximum stiffness of 957 N/m at 123.0 °C, while the wood-MF-1 had a maximum stiffness of 2734 N/m at 110.5 °C. In addition, the wood-MF-0 had a maximum storage modulus of 12,650 MPa at a temperature of 128.9 °C, while the wood-MF-1 had a maximum storage modulus of 22,950 MPa at 113.5 °C.

Performance of Particleboard Made of Agroforestry Residues Bonded with Thermosetting Adhesive Derived from Waste Styrofoam.

This paper investigated the upcycling process of thermoplastic waste polystyrene (WPS) into thermosetting particleboard adhesive using two cross-linkers, namely methylene diphenyl diisocyanate (MDI) and maleic anhydride (MA). The WPS was dissolved in an organic co-solvent. The weight ratio of WPS/co-solvent was 1:9, and 10% of cross-linkers based on the WPS solids content were added subsequently at 60 °C under continuous stirring for 30 min. The adhesive properties, cohesion strength, and thermo-mechanical properties of WPS-based adhesives were examined to investigate the change of thermoplastic WPS to thermosetting adhesives. The bonding strength of WPS-based adhesives was evaluated in particleboard made of sengon (Falcataria moluccana (Miq.) Barneby & J.W. Grimes) wood and rice straw particles at different weight ratios according to the Japanese Industrial Standard (JIS) A 5908:2003. Rheology and Dynamic Mechanical Analysis revealed that modification with MDI and MA resulted in thermosetting properties in WPS-based adhesives by increasing the viscosity at a temperature above 72.7 °C and reaching the maximum storage modulus above 90.8 °C. WPS modified with MDI had a lower activation energy (Ea) value (83.4 kJ/mole) compared to the WPS modified with MA (150.8 kJ/mole), indicating the cross-linking with MDI was much faster compared with MA. Particleboard fabricated from 100% sengon wood particles bonded with WPS modified with MDI fulfilled the minimum requirement of JIS A 5908:2003 for interior applications.

Performance of Oriented Strand Board Made of Heat-Treated Bamboo (Dendrocalamus asper (Schult.) Backer) Strands.

This study aimed to analyze the effect of pre-heat treatment on bamboo strand properties and its impact on the properties of the resulting bamboo-oriented strand board (BOSB). Giant bamboo (Dendrocalamus asper (Schult.) Backer) with a density of 0.53 g cm-3 was converted into bamboo strands. These strands were pre-heat-treated at 140 and 160 °C for a duration of 1, 2, and 3 h. Changes in the chemical composition of the strand due to subsequent treatment were assessed. Fourier-transform infrared spectroscopy (FTIR) and X-Ray diffraction analysis (XRD) were used to determine the changes in the chemical composition of bamboo strands. The BOSB panels were produced with a target density of 0.7 g cm-3. The manufacturing of the BOSB was conducted in three layers with a ratio of 25:50:25, bonded with phenol-formaldehyde resin. The physical and mechanical properties of the laboratory-fabricated BOSB were tested in compliance with the criteria given in JIS A 5908 standards. Comparisons were made against OSB CSA 0437.0 Grade O-1 commercial standard. The pre-heat treatment led to chemical alterations within the material when set at 140 and 160 °C for 1 to 3 hours (h). FTIR spectral analysis demonstrated that longer exposure and higher temperatures resulted in fewer functional groups within the bamboo strands. The increased temperature and duration of pre-heat treatment enhanced the crystallinity index (CI). The dimensional stability and mechanical properties of the composites were improved significantly as hemicellulose and extractive content were reduced. This study demonstrated that the pre-heat treatment of bamboo strands at a temperature of 160 °C for a duration of 1 h was an adequate approach for heat modification and fabrication of BOSB panels with acceptable properties according to OSB CSA 0437.0 Grade O-1 commercial standard.

Thermal Properties' Enhancement of PLA-Starch-Based Polymer Composite Using Sucrose.

Polylactic-acid-starch-based polymer composite (PLA/TPS) has good thermal stability for biocomposites. However, the physical and mechanical properties of PLA/TPS do not meet the standards. It needed additives to enhance its physical and mechanical properties. The aim was to improve the physical and mechanical properties of PLA/thermoplastic starch using sucrose. In addition, this study evaluated the enhancement of thermal properties of PLA/thermoplastic starch using sucrose. This study used sucrose as an additive to enhance the PLA/TPS composite. The addition of sucrose inhibits the degradation of biocomposites. This means that thermal stability increases. The thermal stability increased because the degree of crystallinity increased with the addition of sucrose, which was also proven in the XRD result. The addition of sucrose caused the morphology of the biocomposite to have pores. The FESEM results showed that biocomposites with the addition of sucrose had pores and gaps. These gaps result from low adhesion between polymers, causing a decrease in the mechanical and physical properties of the sample. Based on the FTIR spectra, biocomposite PLA/TPS blends with the addition of sucrose still have many hydroxyl groups that will lead to attracting other molecules or ions, such as oxygen or water. This phenomenon affects the physical and mechanical properties of materials. The physical and mechanical properties increased with sucrose addition. The best composite was prepared using 3% sucrose. This is because sucrose has a crystalline structure that affects the properties of biocomposites. However, the addition of 3% sucrose was not as effective as that of neat PLA.

Properties of Ramie (Boehmeria nivea (L.) Gaudich) Fibers Impregnated with Non-Isocyanate Polyurethane Resins Derived from Lignin.

The textile industries need an alternative to cotton since its supply is unable to keep up with the growing global demand. The ramie (Boehmeria nivea (L.) Gaudich) fiber has a lot of potential as a renewable raw material but has low fire-resistance, which should be improved. In this work, the objectives were to investigate the characteristics of lignin derived from black liquor of kraft pulping, as well as the properties of the developed lignin-based non-isocyanate-polyurethane (L-NIPU), and to analyze ramie fiber before and after impregnation with L-NIPU. Two different formulations of L-NIPU were impregnated into ramie fiber for 30, 60, and 90 min at 25 × 2 °C under 50 kPa. The calculation of the Weight Percent Gain (WPG), Fourier Transform Infrared Spectrometer (FTIR), Rotational Rheometer, Dynamic Mechanical Analyzer (DMA), Pyrolysis Gas Chromatography Mass Spectrometer (Py-GCMS), Universal Testing Machine (UTM), and hydrolysis test were used to evaluate the properties of ramie fibers. The result showed that ramie fiber impregnated with L-NIPU produced higher mechanical property values and WPG than non-impregnated ramie fiber. There is a tendency that the longer impregnation time results in better WPG values, FTIR intensity of the urethane group, thermomechanical properties, crystallinity, and mechanical properties of ramie fiber. However, the use of DMC and HMT cannot replace the role of isocyanates in the synthesis of L-NIPU because it produces lower heat resistance than ramie impregnated using pMDI. Based on the results obtained, the impregnation of ramie fiber with L-NIPU represents a promising approach to increase its wider industrial application as a functional material.

Tensile Strength Improvements of Ramie Fiber Threads through Combination of Citric Acid and Sodium Hypophosphite Cross-Linking.

Ramie (Boehmeria nivea) is believed to be one of the strongest natural fibers, but it still remains behind synthetic materials in terms of tensile strength. In this study, ramie materials were prepared to evaluate the modification crosslinking effect of natural fiber. The aim is to optimize various concentrations of citric acid (CA) crosslinking by adding Sodium hypophosphite (NaPO2H2), which is activated at different temperatures, to obtain the highest tensile mechanical strength. This crosslinking effect has been confirmed by FTIR to show the esterification process in the molecular structure of cellulose. The changes in the character of the fiber surface were analyzed by SEM. The tensile strength increased from 62.33 MPa for 0% CA to 124-172.86 MPa for decorticated fiber with a CA concentration of 0.75-1.875% (w/w). A significant increase in tensile strength was observed more than 19 times when CA/SHP 1% was treated at an activation temperature of 110 °C with a superior tensile strength of 1290.63. The fiber crosslinked with CA/SHP should be recommended for application of Natural Fiber Reinforced Polymer Composite (NFRPC), which has the potential to use in functional textile and industrial sector automotive or construction.

Effect of Glue Spread on Bonding Strength, Delamination, and Wood Failure of Jabon Wood-Based Cross-Laminated Timber Using Cold-Setting Melamine-Based Adhesive.

Cross-laminated timber (CLT) has become a popular engineered wood product due to its innovative properties and rapid development, which involves the use of various wood species and adhesives. This study aimed to assess the effect of glue application on the bonding strength, delamination, and wood failure of CLT made from jabon wood and bonded with a cold-setting melamine-based adhesive at three different rates: 250, 280, and 300 g/m2. The adhesive was composed of melamine-formaldehyde (MF) by adding 5% citric acid, 3% polymeric 4,4-methylene diphenyl diisocyanate (pMDI), and 10% wheat flour. Adding these ingredients increased the adhesive viscosity and decreased the gelation time. The CLT samples, made using cold pressing in the melamine-based adhesive at a pressure of 1.0 MPa for 2 h, were evaluated as per the standard EN 16531:2021. The results revealed that a higher glue spread resulted in a greater bonding strength, lower delamination, and a higher wood failure. The glue spread was shown to have a more significant influence on wood failure compared with delamination and the bonding strength. The application of 300 g/m2 glue spread (MF-1) on the jabon CLT led to a product that met the standard requirements. The use of modified MF in cold-setting adhesive produced a potential product that could be a feasible option for future CLT production in terms of its lower heat energy consumption.

Latest Advancements in the Development of High-Performance Lignin- and Tannin-Based Non-Isocyanate Polyurethane Adhesive for Wood Composites.

The depletion of natural resources and increasing environmental apprehension regarding the reduction of harmful isocyanates employed in manufacturing polyurethanes (PUs) have generated significant attention from both industrial and academic sectors. This attention is focused on advancing bio-based non-isocyanate polyurethane (NIPU) resins as viable and sustainable substitutes, possessing satisfactory properties. This review presents a comprehensive analysis of the progress made in developing bio-based NIPU polymers for wood adhesive applications. The main aim of this paper is to conduct a comprehensive analysis of the latest advancements in the production of high-performance bio-based NIPU resins derived from lignin and tannin for wood composites. A comprehensive evaluation was conducted on scholarly publications retrieved from the Scopus database, encompassing the period from January 2010 to April 2023. In NIPU adhesive manufacturing, the exploration of substitute materials for isocyanates is imperative, due to their inherent toxicity, high cost, and limited availability. The process of demethylation and carbonation of lignin and tannin has the potential to produce polyphenolic compounds that possess hydroxyl and carbonyl functional groups. Bio-based NIPUs can be synthesized through the reaction involving diamine molecules. Previous studies have provided evidence indicating that NIPUs derived from lignin and tannin exhibit enhanced mechanical properties, decreased curing temperatures and shortened pressing durations, and are devoid of isocyanates. The characterization of NIPU adhesives based on lignin and tannin was conducted using various analytical techniques, including Fourier-transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), matrix-assisted laser desorption/ionization with time-of-flight (MALDI-TOF) mass spectrometry, and gel permeation chromatography (GPC). The adhesive performance of tannin-based NIPU resins was shown to be superior to that of lignin-based NIPUs. This paper elucidates the potential of lignin and tannin as alternate sources for polyols in the manufacturing of NIPUs, specifically for their application as wood adhesives.

Characterization and Application of Non-Formaldehyde Binder Based Citric Acid, Maleic Acid, and Molasses Adhesive for Plywood Composite.

Emissions of formaldehyde from wood-based panels, such as plywood, are gaining increased attention due to their carcinogenic impact on human health and detrimental effects on the environment. Plywood, which is primarily bound with a urea-formaldehyde adhesive, releases formaldehyde during hot pressing and gradually over time. Therefore, this study aims to analyze the impact of non-formaldehyde adhesive types on plywood performance. In addition, plywood performance was assessed by comparing Jabon wood (Anthocephalus cadamba Miq) veneer with other Indonesian wood veneers such as Mempisang (Alphonse spp.) and Mahogany (Swietenia mahagoni). To manufacture a three-layer plywood panel, a two-step manufacturing process was devised. The first step involved the use of Jabon veneers treated with citric acid (CA), maleic acid (MA), and molasses (MO), and another step was carried out for various wood veneers such as Jabon, Mempisang, and Mahogany using CA. The performance of plywood was examined using JAS 233:2003. The performance of plywood bonded with CA was better than that of plywood bonded with MA and MO. The Jabon wood veneer resulted in a lower density of plywood than other wood veneers. The water absorption, thickness swelling, modulus of elasticity, and tensile shear strength of plywood from Jabon wood veneer were similar to those of plywood from Mahogany wood veneer and lower than those of Mempisang wood veneer. The ester linkages of plywood bonded with CA were greater than those of plywood bonded with MA and MO because plywood bonded with CA has better performance than plywood bonded with MA and MO.

Cohesion and Adhesion Performance of Tannin-Glyoxal Adhesives at Different Formulations and Hardener Types for Bonding Particleboard Made of Areca (Areca catechu) Leaf Sheath.

The use of alternative raw materials, such as agricultural biomass and by-products, in particleboard (PB) production is a viable approach to address the growing global demand for sustainable wood-based materials. The purpose of this study was to investigate the effect of the type of hardener and tannin-glyoxal (TG) adhesive formulation on the cohesion and adhesion performance of TG adhesives for areca-based PB. Two types of hardeners were used, NH4Cl and NaOH, and three adhesive formulations with tannin:glyoxal ratios (i.e., F1 (1:2), F2 (1:1), and F3 (2:1)) were applied to improve the cohesion performance and adhesion for areca-based TG adhesive for PB. The basic, chemical, and mechanical properties of the TG adhesive were investigated using a Fourier transform infrared spectrometer, rotational rheometer, dynamic mechanical analyzer (DMA), and X-ray diffractometer. The results show that a high glyoxal percentage increases the percentage of crystallinity in the adhesive. This shows that the increase in glyoxal is able to form better polymer bonds. DMA analysis shows that the adhesive is elastic and the use of NH4Cl hardener has better mechanical properties in thermodynamic changes than the adhesive using NaOH hardener. Finally, the adhesion performance of the TG adhesives on various types of hardeners and adhesive formulations was evaluated on areca-based PB panels. Regardless of the type of hardener, the TG adhesive made with F1 had better cohesion and adhesion properties compared to F2 and F3. Combining F1 with NH4Cl produced areca-based PB panels with better physical and mechanical qualities than the adhesive formulations F2 and F3, and complied with Type 8 particleboard according to SNI 03-2105-2006 standard.

Eco-Friendly Tannin-Based Non-Isocyanate Polyurethane Resins for the Modification of Ramie (Boehmeria nivea L.) Fibers.

This study aimed to develop tannin-based non-isocyanate polyurethane (tannin-Bio-NIPU) and tannin-based polyurethane (tannin-Bio-PU) resins for the impregnation of ramie fibers (Boehmeria nivea L.) and investigate their mechanical and thermal properties. The reaction between the tannin extract, dimethyl carbonate, and hexamethylene diamine produced the tannin-Bio-NIPU resin, while the tannin-Bio-PU was made with polymeric diphenylmethane diisocyanate (pMDI). Two types of ramie fiber were used: natural ramie without pre-treatment (RN) and with pre-treatment (RH). They were impregnated in a vacuum chamber with tannin-based Bio-PU resins for 60 min at 25 °C under 50 kPa. The yield of the tannin extract produced was 26.43 ± 1.36%. Fourier-transform infrared (FTIR) spectroscopy showed that both resin types produced urethane (-NCO) groups. The viscosity and cohesion strength of tannin-Bio-NIPU (20.35 mPa·s and 5.08 Pa) were lower than those of tannin-Bio-PU (42.70 mPa·s and 10.67 Pa). The RN fiber type (18.9% residue) was more thermally stable than RH (7.3% residue). The impregnation process with both resins could improve the ramie fibers' thermal stability and mechanical strength. The highest thermal stability was found in RN impregnated with the tannin-Bio-PU resin (30.5% residue). The highest tensile strength was determined in the tannin-Bio-NIPU RN of 451.3 MPa. The tannin-Bio-PU resin gave the highest MOE for both fiber types (RN of 13.5 GPa and RH of 11.7 GPa) compared to the tannin-Bio-NIPU resin.

Influence of Lignin Content and Pressing Time on Plywood Properties Bonded with Cold-Setting Adhesive Based on Poly (Vinyl Alcohol), Lignin, and Hexamine.

The sustainability, performance, and cost of production in the plywood industry depend on wood adhesives and the hot-pressing process. In this study, a cold-setting plywood adhesive was developed based on polyvinyl alcohol (PVOH), high-purity lignin, and hexamine. The influence of lignin content (10%, 15%, and 20%) and cold-pressing time (3, 6, 12, and 24 h) on cohesion, adhesion, and formaldehyde emission of plywood were investigated through physical, chemical, thermal, and mechanical analyses. The increased lignin addition level lowered the solids content, which resulted in reduced average viscosity of the adhesive. As a result, the cohesion strength of the adhesive formulation with 10% lignin addition was greater than those of 15% and 20% lignin content. Markedly, the adhesive formulation containing a 15% lignin addition level exhibited superior thermo-mechanical properties than the blends with 10% and 20% lignin content. This study showed that 10% and 15% lignin content in the adhesive resulted in better cohesion strength than that with 20% lignin content. However, statistical analysis revealed that the addition of 20% lignin in the adhesive and using a cold-pressing time of 24 h could produce plywood that was comparable to the control polyurethane resins, i.e., dry tensile shear strength (TSS) value of 0.95 MPa, modulus of rupture (MOR) ranging from 35.8 MPa, modulus of elasticity (MOE) values varying from 3980 MPa, and close-to-zero formaldehyde emission (FE) of 0.1 mg/L, which meets the strictest emission standards. This study demonstrated the feasibility of fabricating eco-friendly plywood bonded with PVOH-lignin-hexamine-based adhesive using cold pressing as an alternative to conventional plywood.

Modification of Ramie Fiber via Impregnation with Low Viscosity Bio-Polyurethane Resins Derived from Lignin.

The purpose of this study was to prepare low-viscosity lignin-based polyurethane (LPU) resins for the modification of ramie (Boehmeria nivea (L.) Gaudich) fiber via impregnation to improve the fiber's thermal and mechanical properties. Low-viscosity LPU resins were prepared by dissolving lignin in 20% NaOH and then adding polymeric 4,4-methane diphenyl diisocyanate (pMDI, 31% NCO) with a mole ratio of 0.3 NCO/OH. Ramie fiber was impregnated with LPU in a vacuum chamber equipped with a two-stage vacuum pump. Several techniques such as Fourier-transform infrared (FTIR) spectroscopy, differential scanning calorimetry, thermogravimetric analysis, pyrolysis-gas chromatography-mass spectroscopy, field emission-scanning electron microscopy coupled with energy dispersive X-ray (EDX), and a universal testing machine were used to characterize lignin, LPU, and ramie fiber. The LPU resins had low viscosity ranging from 77 to 317 mPa·s-1. According to FTIR and EDX analysis, urethane bonds were formed during the synthesis of LPU resins and after impregnation into ramie fibers. After impregnation, the reaction between the LPU's urethane group and the hydroxy group of ramie fiber increased thermal stability by an average of 6% and mechanical properties by an average of 100% compared to the untreated ramie fiber. The highest thermal stability and tensile strength were obtained at ramie impregnated with LPU-ethyl acetate for 30 min, with a residual weight of 22% and tensile strength of 648.7 MPa. This study showed that impregnation with LPU resins can enhance the thermal and mechanical properties of fibers and increase their wider industrial utilization in value-added applications.

The properties of particleboard composites made from three sorghum (Sorghum bicolor) accessions using maleic acid adhesive.

It is very important to develop green composite materials owing to increasing global environmental issues. One of the alternative raw materials for the production of green composites is biomass. Bagasse sorghum is a promising alternative raw material for the manufacturing of particleboard composites. The influence of sorghum accessions on the performance of particleboard composites was analyzed in this study. In addition, the particleboard quality was made using maleic acid (MA) adhesive and compared with citric acid (CA) and phenol-formaldehyde (PF) adhesives. Three accessions of sorghum, 4183A, super 1, and Pahat, were used as raw materials in particleboard manufacturing. The 20 wt% MA adhesive was applied in particleboard manufacturing. The board dimensions and density targets were 30 × 30 × 0.9 cm3 and 0.8 g/cm3, respectively. The particle mat was pressed 200 °C for 10 min with a maximum of 6.5 MPa. For reference, the JIS A 5908-2003 was used to evaluate physical and mechanical properties, SNI 7207-2014 was used for the resistance against termites, and JIS K 1571-2004 for evaluated the particleboard against decay. The results showed that the sorghum accession in this research did not affect the quality of the particleboard. The thickness swelling (TS), internal bond (IB), modulus of elasticity (MOE), and modulus of rupture (MOR) of particleboard satisfied JIS A 5908-2003 type 8. The particleboard using MA was comparable with those bonded with CA and had better durability against termites and decay than PF adhesives. The ester linkages were formed due to the reaction between MA (carboxyl groups) and the sorghum bagasse (hydroxyl groups) after being analyzed using Fourier transform infrared (FTIR). Therefore, particleboard in this study has good quality.

Recent Advances in the Development of Fire-Resistant Biocomposites-A Review.

Biocomposites reinforced with natural fibers represent an eco-friendly and inexpensive alternative to conventional petroleum-based materials and have been increasingly utilized in a wide variety of industrial applications due to their numerous advantages, such as their good mechanical properties, low production costs, renewability, and biodegradability. However, these engineered composite materials have inherent downsides, such as their increased flammability when subjected to heat flux or flame initiators, which can limit their range of applications. As a result, certain attempts are still being made to reduce the flammability of biocomposites. The combustion of biobased composites can potentially create life-threatening conditions in buildings, resulting in substantial human and material losses. Additives known as flame-retardants (FRs) have been commonly used to improve the fire protection of wood and biocomposite materials, textiles, and other fields for the purpose of widening their application areas. At present, this practice is very common in the construction sector due to stringent fire safety regulations on residential and public buildings. The aim of this study was to present and discuss recent advances in the development of fire-resistant biocomposites. The flammability of wood and natural fibers as material resources to produce biocomposites was researched to build a holistic picture. Furthermore, the potential of lignin as an eco-friendly and low-cost FR additive to produce high-performance biocomposites with improved technological and fire properties was also discussed in detail. The development of sustainable FR systems, based on renewable raw materials, represents a viable and promising approach to manufacturing biocomposites with improved fire resistance, lower environmental footprint, and enhanced health and safety performance.

Physical and Chemical Properties of Acacia mangium Lignin Isolated from Pulp Mill Byproduct for Potential Application in Wood Composites.

The efficient isolation process and understanding of lignin properties are essential to determine key features and insights for more effective lignin valorization as a renewable feedstock for the production of bio-based chemicals including wood adhesives. This study successfully used dilute acid precipitation to recover lignin from black liquor (BL) through a single-step and ethanol-fractionated-step, with a lignin recovery of ~35% and ~16%, respectively. The physical characteristics of lignin, i.e., its morphological structure, were evaluated by scanning electron microscopy (SEM). The chemical properties of the isolated lignin were characterized using comprehensive analytical techniques such as chemical composition, solubility test, morphological structure, Fourier-transform infrared spectroscopy (FTIR), 1H and 13C Nuclear Magnetic Resonance (NMR), elucidation structure by pyrolysis-gas chromatography-mass spectroscopy (Py-GCMS), and gel permeation chromatography (GPC). The fingerprint analysis by FTIR detected the unique peaks corresponding to lignin, such as C=C and C-O in aromatic rings, but no significant differences in the fingerprint result between both lignin. The 1H and 13C NMR showed unique signals related to functional groups in lignin molecules such as methoxy, aromatic protons, aldehyde, and carboxylic acid. The lower insoluble acid content of lignin derived from fractionated-step (69.94%) than single-step (77.45%) correlated to lignin yield, total phenolic content, solubility, thermal stability, and molecular distribution. It contradicted the syringyl/guaiacyl (S/G) units' ratio where ethanol fractionation slightly increased syringyl unit content, increasing the S/G ratio. Hence, the fractionation step affected more rupture and pores on the lignin morphological surface than the ethanol-fractionated step. The interrelationships between these chemical and physicochemical as well as different isolation methods were investigated. The results obtained could enhance the wider industrial application of lignin in manufacturing wood-based composites with improved properties and lower environmental impact.

Properties of Table Tennis Blade from Sorghum Bagasse Particleboard Bonded with Maleic Acid Adhesive at Different Pressing Temperatures and Times.

This physical and mechanical properties of a table tennis blade made from sorghum bagasse particleboard (TTBSB-particleboard) bonded maleic acid adhesive was investigated under pressing temperature and time variations. The TTBSB-particleboard was produced via a two-stage process in this study. A pressing temperature of 170-200 °C was used to prepare the first stage for 10 min. Following this, the second stage of the TTBSB-particleboard was produced with a different pressing time of 5-20 min. The TTBSB-particleboard had a specified target density of 0.6 g/cm3 and a size of 30 cm × 30 cm × 0.6 cm, respectively. For references concerning the tested quality of TTBSB-particleboard, the JIS A 5908-2003 standard has been used. For comparison, the commercial blades of Yuguan Wooden 1011 and Donic Original Carbo Speed were tested under the same conditions. The quality of the TTBSB-particleboard was successfully enhanced by increasing the pressing temperature (170 to 200 °C) and time (5 to 20 min). As a result, the pressing condition of 200 °C and 20 min were effective in this study. The TTBSB-particleboard in this study has a greater weight than the commercial blades of Yuguan and Donic. However, the TTBSB-particleboard in this study had a ball rebound comparable to that of the Donic blade.

Chemical, Physical, and Mechanical Properties of Belangke Bamboo (Gigantochloa pruriens) and Its Application as a Reinforcing Material in Particleboard Manufacturing.

This study aimed to analyze the basic properties (chemical composition and physical and mechanical properties) of belangke bamboo (Gigantochloa pruriens) and its potential as a particleboard reinforcement material, aimed at increasing the mechanical properties of the boards. The chemical composition was determined by Fourier transform near infrared (NIR) analysis and X-ray diffraction (XRD) analysis. The physical and mechanical properties of bamboo were evaluated following the Japanese standard JIS A 5908 (2003) and the ISO 22157:2004 standard, respectively. The results showed that this bamboo had average lignin, holocellulose, and alpha-cellulose content of 29.78%, 65.13%, and 41.48%, respectively, with a degree of crystallinity of 33.54%. The physical properties of bamboo, including specific gravity, inner and outer diameter shrinkage, and linear shrinkage, were 0.59%, 2.18%, 2.26%, and 0.18%, respectively. Meanwhile, bamboo's mechanical properties, including compressive strength, shear strength, and tensile strength, were 42.19 MPa, 7.63 MPa, and 163.8 MPa, respectively. Markedly, the addition of belangke bamboo strands as a reinforcing material (surface coating) in particleboards significantly improved the mechanical properties of the boards, increasing the modulus of elasticity (MOE) and bending strength (MOR) values of the fabricated composites by 16 and 3 times.