Unraveling the Effect of Silanol Defects on the Insertion of Single-Site Mo in the MFI Zeolite Framework.

The preparation of defect-free MFI crystals containing single-site framework Mo through a hydrothermal postsynthesis treatment is reported. The insertion of single Mo sites in the MFI zeolite samples with different crystal sizes of 100, 200, and 2000 nm presenting a diverse concentration of silanol groups is revealed. The nature of the silanols and their role in the incorporation of Mo into the zeolite structure are elucidated through an extensive spectroscopic characterization (29Si NMR, 1H NMR, 31P NMR, and IR) combined with X-ray diffraction and HRTEM. In addition, a DFT-based theoretical modeling of a large Si154O354H92 nanoparticle containing 600 atoms is carried out to understand the expansion of the unit cell volume measured by X-ray diffraction. An accurate quantification of the silanols in the MFI crystals with different particle sizes and the insertion of Mo in the zeolitic framework is reported for the first time. The results confirmed that the non-H-bonded silanols seem to be the gateway for the insertion of single Mo atoms in the zeolite structure. Such materials with single metal sites present high crystallinity and perfect structure, thus providing great stability in catalytic applications.

Silanol defect engineering and healing in zeolites: opportunities to fine-tune their properties and performances.

Zeolites have been game-changing materials in oil refining and petrochemistry over the last 60 years and have the potential to play the same role in the emerging processes of the energy and environmental transition. Although zeolites are crystalline inorganic solids, their structures are not perfect and the presence of defect sites - mainly Brønsted acid sites and silanols - influences their thermal and chemical resistance as well as their performances in key areas such as catalysis, gas and liquid separations and ion-exchange. In this paper, we review the type of defects in zeolites and the characterization techniques used for their identification and quantification with the focus on diffraction, spectroscopic and modeling approaches. More specifically, throughout the review, we will focus on silanol (Si-OH) defects located within the micropore structure and/or on the external surface of zeolites. The main approaches applied to engineer and heal defects and their consequences on the properties and applications of zeolites in catalysis and separation processes are highlighted. Finally, the challenges and opportunities of silanol defect engineering in tuning the properties of zeolites to meet the requirements for specific applications are presented.

Unlocking the Potential of Hidden Sites in Faujasite: New Insights in a Proton Transfer Mechanism.

Zeolite Y and its ultra-stabilized hierarchical derivative (USY) are the most widely used zeolite-based heterogeneous catalysts in oil refining, petrochemisty, and other chemicals manufacturing. After almost 60 years of academic and industrial research, their resilience is unique as no other catalyst displaced them from key processes such as FCC and hydrocracking. The present study highlights the key difference leading to the exceptional catalytic performance of USY versus the parent zeolite Y in a multi-technique study combining advanced spectroscopies (IR and solid-state NMR) and molecular modeling. The results highlight a hitherto unreported proton transfer involving inaccessible active sites in sodalite cages that contributes to the exceptional catalytic performance of USY.

Emphasis on the Properties of Metal-Containing Zeolites Operating Outside the Comfort Zone of Current Heterogeneous Catalytic Reactions.

The development of catalysts that can operate under exceptionally harsh and unconventional conditions is of critical importance for the transition of the energy and chemicals industries to low-emission and renewable chemical feedstocks. In this review we will highlight materials and more specifically metal-containing zeolite catalysts that have been tested under harsh reaction conditions such as high temperature light alkane conversion and biomass valorization. Particular attention will be given to studies that explore the stability and recyclability of metal-containing zeolite catalysts operating in continuous modes. Metal-containing zeolites are considered as an important class of catalysts operating outside the comfort zone of current heterogeneous catalytic reactions in both gas and liquid phase reactions. The relationship between the properties of the metal-containing zeolite and catalytic performance will be explored.

Novel Strategy for the Synthesis of Ultra-Stable Single-Site Mo-ZSM-5 Zeolite Nanocrystals.

The current energy transition presents many technological challenges, such as the development of highly stable catalysts. Herein, we report a novel "top-down" synthesis approach for preparation of a single-site Mo-containing nanosized ZSM-5 zeolite which has atomically dispersed framework-molybdenum homogenously distributed through the zeolite crystals. The introduction of Mo heals most of the native point defects in the zeolite structure resulting in an extremely stable material. The important features of this single-site Mo-containing ZSM-5 zeolite are provided by an in-depth spectroscopic and microscopic analysis. The material demonstrates superior thermal (up to 1000 °C), hydrothermal (steaming), and catalytic (converting methane to hydrogen and higher hydrocarbons) stability, maintaining the atomically disperse Mo, structural integrity of the zeolite, and preventing the formation of silanols.

Synthesis of Discrete CHA Zeolite Nanocrystals without Organic Templates for Selective CO2 Capture.

Small-pore zeolites such as chabazite (CHA) are excellent candidates for the selective separation of CO2 ; however, the current synthesis involves several steps and the use of organic structure-directing agent (OSDA), increasing their cost and energy requirements. We report the synthesis of small-pore zeolite crystals (aluminosilicate) with CHA-type framework structure by direct synthesis in a colloidal suspension containing a mixture of inorganic cations only (Na+ , K+ , and Cs+ ). The location of CO2 molecules in the host structure was revealed by 3D electron diffraction (3D ED). The high sorption capacity for CO2 (3.8 mmol g-1 at 121 kPa), structural stability and regenerability of the discreate CHA zeolite nanocrystals is maintained for 10 consecutive cycles without any visible degradation. The CHA zeolite (Si:Al=2) reaches an almost perfect CO2 storage capacity (8 CO2 per unit cell) and high selectivity (no CH4 was adsorbed).

Nickel Poisoning of a Cracking Catalyst Unravelled by Single-Particle X-ray Fluorescence-Diffraction-Absorption Tomography.

Ni contamination from crude oil in the fluid catalytic cracking (FCC) process is one of the primary sources of catalyst deactivation, thereby promoting dehydrogenation-hydrogenation and speeding up coke growth. Herein, single-particle X-ray fluorescence, diffraction and absorption (µXRF-µXRD-µXAS) tomography is used in combination with confocal fluorescence microscopy (CFM) after thiophene staining to spatially resolve Ni interaction with catalyst components and study zeolite degradation, including the processes of dealumination and Brønsted acid sites distribution changes. The comparison between a Ni-lean particle, exposed to hydrotreated feedstock, and a Ni-rich one, exposed to non-hydrotreated feedstock, reveals a preferential interaction of Ni, found in co-localization with Fe, with the γ-Al2 O3 matrix, leading to the formation of spinel-type hotspots. Although both particles show similar surface zeolite degradation, the Ni-rich particle displays higher dealumination and a clear Brønsted acidity drop.

Direct Evidence for Single Molybdenum Atoms Incorporated in the Framework of MFI Zeolite Nanocrystals.

Direct evidence of the successful incorporation of atomically dispersed molybdenum (Mo) atoms into the framework of nanosized MFI zeolite is demonstrated for the first time. Homogeneous distribution of Mo with a size of 0.05 nm is observed by scanning transmission electron microscopy high-angle annular dark-field imaging (STEM-HAADF). 31P magic-angle spinning nuclear magnetic resonance (MAS NMR) and Fourier-transform infrared (FT-IR) spectroscopy, using trimethylphosphine oxide (TMPO) and deuterated acetonitrile as probe molecules, reveal a homogeneous distribution of Mo in the framework of MFI nanozeolite, and the presence of Lewis acidity. 31P MAS NMR using TMPO shows probe molecules interacting with isolated Mo atoms in the framework, and physisorbed probe molecules in the zeolite channels. Moreover, 2D 31P-31P MAS radio frequency-driven recoupling NMR indicates the presence of one type of Mo species in different crystallographic positions in the MFI framework. The substitution of framework Si by Mo significantly reduces the silanol defect content, making the resulting zeolite highly hydrophobic. In addition, the insertion of Mo into the MFI structure induces a symmetry lowering, from orthorhombic ( Pnma), typical of high silica MFI, to monoclinic ( P21/ n), as well as an expansion of unit cell volume. The novel material opens many opportunities of catalysts design for application in mature and emerging fields.

Methane-to-chemicals: a pathway to decarbonization.

The utilization of methane for chemical production, often considered as the future of petrochemistry, historically could not compete economically with conventional processes due to higher investment costs. Achieving sustainability and decarbonization of the downstream industry by integration with a methane-to-chemicals process may provide an opportunity to unlock the future for these technologies. Gas-to-chemicals is an efficient tool to boost the decarbonization potential of renewable energy. While the current implementation of carbon capture utilization and storage (CCUS) technologies is of great importance for industrial decarbonization, a shift to greener CO2-free processes and CO2 utilization from external sources for manufacturing valuable goods is highly preferred. This review outlines potential options for how a methane-to-chemicals process could support decarbonization of the downstream industry.

Exploration, explanation and exploitation of hydroxyls in zeolites.

The precise location and role of all types of hydroxyls in zeolites are still enigmatic, and their control permits tailoring of novel properties increasing the efficiency of catalysts and adsorbents in industrial processes for cleaner energy.