Terahertz time-domain spectroscopy as a novel metrology tool for liquid-phase exfoliated few-layer graphene.

Few-layer graphene (FLG) platelets exfoliated directly from graphite are finding a wide range of potential applications, including composites and printed electronics. However, characterisation of the FLG material following incorporation into polymers, including the quality of the dispersion, remains a challenge. Here, we present the use of terahertz time-domain spectroscopy as a potential solution to this challenge which could form the basis of a rapid characterisation tool. The THz refractive index was found to be highly sensitive to the loading of FLG, opening the route to mapping local FLG concentration within a polymer composite sample. By fitting the measured permittivity of the flakes to the Drude-Smith model of conductivity, we also show that the carrier concentrations of these materials are comparable to un-doped chemical vapour deposition produced materials. The ability to measure electronic properties of FLG following processing is important to ensure that defects have not been introduced or chemical functionalisation removed during processing.

Highly Conductive Graphene and Polyelectrolyte Multilayer Thin Films Produced From Aqueous Suspension.

Rapid, large-scale exfoliation of graphene in water has expanded its potential for use outside niche applications. This work focuses on utilizing aqueous graphene dispersions to form thin films using layer-by-layer processing, which is an effective method to produce large-area coatings from water-based solutions of polyelectrolytes. When layered with polyethyleneimine, graphene flakes stabilized with cholate are shown to be capable of producing films thinner than 100 nm. High surface coverage of graphene flakes results in electrical conductivity up to 5500 S m-1 . With the relative ease of processing, the safe, cost effective nature of the ingredients, and the scalability of the deposition method, this system should be industrially attractive for producing thin conductive films for a variety of electronic and antistatic applications.

Scalable production of large quantities of defect-free few-layer graphene by shear exfoliation in liquids.

To progress from the laboratory to commercial applications, it will be necessary to develop industrially scalable methods to produce large quantities of defect-free graphene. Here we show that high-shear mixing of graphite in suitable stabilizing liquids results in large-scale exfoliation to give dispersions of graphene nanosheets. X-ray photoelectron spectroscopy and Raman spectroscopy show the exfoliated flakes to be unoxidized and free of basal-plane defects. We have developed a simple model that shows exfoliation to occur once the local shear rate exceeds 10(4) s(-1). By fully characterizing the scaling behaviour of the graphene production rate, we show that exfoliation can be achieved in liquid volumes from hundreds of millilitres up to hundreds of litres and beyond. The graphene produced by this method performs well in applications from composites to conductive coatings. This method can be applied to exfoliate BN, MoS2 and a range of other layered crystals.

In-process monitoring of graphene nanoplatelet production using Raman spectroscopy and NMR relaxation.

As the range of applications of graphene related 2D materials (GR2Ms) widens, the production volumes of these materials are also increasing. To maintain confidence in the quality of the GR2M feedstock, industry requires in situ measurement methods that can be deployed easily in a production environment and provide reliable results quickly. In this paper, we demonstrate the potential of 1H nuclear magnetic resonance (NMR) relaxation and Raman spectroscopy to address this need. 1H NMR relaxation measurements performed at-line were able to provide results in under one minute, providing near real-time feedback for production monitoring. Alongside this, Raman spectroscopy was deployed in-line to enable obtaining real-time information from production, without the need to manually sample the material. By comparing the results against existing measurement methods, as well as laboratory-based Raman spectroscopy and 1H NMR relaxation measurements, we demonstrate potential quality control approaches for GR2M production.

On the use of Raman spectroscopy to characterize mass-produced graphene nanoplatelets.

Raman spectroscopy is one of the most common methods to characterize graphene-related 2D materials, providing information on a wide range of physical and chemical properties. Because of typical sample inhomogeneity, Raman spectra are acquired from several locations across a sample, and analysis is carried out on the averaged spectrum from all locations. This is then used to characterize the "quality" of the graphene produced, in particular the level of exfoliation for top-down manufactured materials. However, these have generally been developed using samples prepared with careful separation of unexfoliated materials. In this work we assess these metrics when applied to non-ideal samples, where unexfoliated graphite has been deliberately added to the exfoliated material. We demonstrate that previously published metrics, when applied to averaged spectra, do not allow the presence of this unexfoliated material to be reliably detected. Furthermore, when a sufficiently large number of spectra are acquired, it is found that by processing and classifying individual spectra, rather than the averaged spectrum, it is possible to identify the presence of this material in the sample, although quantification of the amount remains approximate. We therefore recommend this approach as a robust methodology for reliable characterization of mass-produced graphene-related 2D materials using confocal Raman spectroscopy.

NMR proton relaxation for measuring the relative concentration of nanoparticles in liquids.

The measurement of relative concentration of nanoparticles in liquids has been investigated using NMR proton relaxation, addressing a gap in analytical capabilities for highly concentrated dispersions. This technique has a limited footprint, short measurement time and ease of operation making it a promising quality control method to support the development and manufacture of nanomaterials.

Using nuclear magnetic resonance proton relaxation to probe the surface chemistry of carbon 2D materials.

Nanomaterials exhibit a high surface-area-to-mass ratio, making surface properties key to optimising product performance. However, characterising surfaces at the nanoscale is difficult to achieve, especially as nanomaterials are often in liquid dispersions. Herein, we demonstrate the use of nuclear magnetic resonance proton relaxation for rapid characterisation of the surface chemistry of graphitic materials.

Rapid monitoring of graphene exfoliation using NMR proton relaxation.

Graphene is now being produced on an industrial scale and there is a pressing need for rapid in-line measurements of particle size for Quality Assurance and Quality Control (QA/QC). Standardised characterisation techniques such as electron microscopy and scanning probe microscopy can be time consuming and may require pre-processing steps and/or solvent elimination prior to measurements. Herein, we demonstrate the use of nuclear magnetic resonance (NMR) proton relaxation as a powerful method for monitoring the sonication assisted liquid phase exfoliation of graphene. This technique requires little or no sample preparation and the resulting spin-spin relaxation time showed a strong correlation with particle size, exfoliation yield and specific surface area measurements. As the NMR proton relaxation method is rapid, inexpensive, and can potentially be operated in-line, it shows great promise to become a valuable QA/QC method for graphene production methods in liquid.

Determining the Level and Location of Functional Groups on Few-Layer Graphene and Their Effect on the Mechanical Properties of Nanocomposites.

Graphene is a highly desirable material for a variety of applications; in the case of nanocomposites, it can be functionalized and added as a nanofiller to alter the ultimate product properties, such as tensile strength. However, often the material properties of the functionalized graphene and the location of any chemical species, attached via different functionalization processes, are not known. Thus, it is not necessarily understood why improvements in product performance are achieved, which hinders the rate of product development. Here, a commercially available powder containing few-layer graphene (FLG) flakes is characterized before and after plasma or chemical functionalization with either nitrogen or oxygen species. A range of measurement techniques, including tip-enhanced Raman spectroscopy (TERS), time-of-flight secondary ion mass spectrometry (ToF-SIMS), and NanoSIMS, were used to examine the physical and chemical changes in the FLG material at both the micro- and nanoscale. This is the first reported TERS imaging of commercially available FLG flakes of submicron lateral size, revealing the location of the defects (edge versus basal plane) and variations in the level of functionalization. Graphene-polymer composites were then produced, and the dispersion of the graphitic material in the matrix was visualized using ToF-SIMS. Finally, mechanical testing of the composites demonstrated that the final product performance could be enhanced but differed depending on the properties of the original graphitic material.

Enhancement of Fracture Toughness of Epoxy Nanocomposites by Combining Nanotubes and Nanosheets as Fillers.

In this work the fracture toughness of epoxy resin has been improved through the addition of low loading of single part and hybrid nanofiller materials. Functionalised multi-walled carbon nanotubes (f-MWCNTs) was used as single filler, increased the critical strain energy release rate, GIC, by 57% compared to the neat epoxy, at only 0.1 wt% filler content. Importantly, no degradation in the tensile or thermal properties of the nanocomposite was observed compared to the neat epoxy. When two-dimensional boron nitride nanosheets (BNNS) were added along with the one-dimensional f-MWCNTs, the fracture toughness increased further to 71.6% higher than that of the neat epoxy. Interestingly, when functionalised graphene nanoplatelets (f-GNPs) and boron nitride nanotubes (BNNTs) were used as hybrid filler, the fracture toughness of neat epoxy is improved by 91.9%. In neither of these hybrid filler systems the tensile properties were degraded, but the thermal properties of the nanocomposites containing boron nitride materials deteriorated slightly.

Spectroscopic metrics allow in situ measurement of mean size and thickness of liquid-exfoliated few-layer graphene nanosheets.

Liquid phase exfoliation is a powerful and scalable technique to produce defect-free mono- and few-layer graphene. However, samples are typically polydisperse and control over size and thickness is challenging. Notably, high throughput techniques to measure size and thickness are lacking. In this work, we have measured the extinction, absorption, scattering and Raman spectra for liquid phase exfoliated graphene nanosheets of various lateral sizes (90 ≤ 〈L〉 ≤ 810 nm) and thicknesses (2.7 ≤ 〈N〉 ≤ 10.4). We found all spectra to show well-defined dependences on nanosheet dimensions. Measurements of extinction and absorption spectra of nanosheet dispersions showed both peak position and spectral shape to vary with nanosheet thickness in a manner consistent with theoretical calculations. This allows the development of empirical metrics to extract the mean thickness of liquid dispersed nanosheets from an extinction (or absorption) spectrum. While the scattering spectra depended on nanosheet length, poor signal to noise ratios made the resultant length metric unreliable. By analyzing Raman spectra measured on graphene nanosheet networks, we found both the D/G intensity ratio and the width of the G-band to scale with mean nanosheet length allowing us to establish quantitative relationships. In addition, we elucidate the variation of 2D/G band intensities and 2D-band shape with the mean nanosheet thickness, allowing us to establish quantitative metrics for mean nanosheet thickness from Raman spectra.

Turbulence-assisted shear exfoliation of graphene using household detergent and a kitchen blender.

To facilitate progression from the lab to commercial applications, it will be necessary to develop simple, scalable methods to produce high quality graphene. Here we demonstrate the production of large quantities of defect-free graphene using a kitchen blender and household detergent. We have characterised the scaling of both graphene concentration and production rate with the mixing parameters: mixing time, initial graphite concentration, rotor speed and liquid volume. We find the production rate to be invariant with mixing time and to increase strongly with mixing volume, results which are important for scale-up. Even in this simple system, concentrations of up to 1 mg ml(-1) and graphene masses of >500 mg can be achieved after a few hours mixing. The maximum production rate was ∼0.15 g h(-1), much higher than for standard sonication-based exfoliation methods. We demonstrate that graphene production occurs because the mean turbulent shear rate in the blender exceeds the critical shear rate for exfoliation.