Density, excess volume, and structure of Fe-Cr-Ni melts.

The relationship between the excess volume and the structure of Fe-Cr-Ni melts is investigated using containerless levitation and in situ high-energy synchrotron x-ray diffraction techniques. The density of six hypoeutectic Fe-Cr-Ni alloys along the 72 wt. % Fe isopleth was measured in the stable and undercooled regions, and the excess volume was evaluated as a function of Cr concentration. It is found that the 72Fe-Cr-Ni alloys exhibit a positive sign of excess volume and the amount increases with increasing Cr concentration. Analysis of the structure factor and pair distribution function of the alloy family reveals that the short-range order in the melt becomes more pronounced with decreasing Cr concentration; this demonstrates a direct correlation between the excess volume and local liquid structure. A characteristic signature of the icosahedral structure is observed in the structure factor of the melts, and the potential origin of the positive excess volume of the 72Fe-Cr-Ni alloys is qualitatively discussed in relation to the icosahedral structure.

Experiments using a Ground-Based Electrostatic Levitator and Numerical Modeling of Melt Convection for the Iron-Cobalt System in Support of Space Experiments.

Materials research is being conducted using an electromagnetic levitator installed in the International Space Station. Various metallic alloys were tested to elucidate unknown links among the structures, processes, and properties. To accomplish the mission of these space experiments, several ground-based activities have been carried out. This paper presents some of our ground-based supporting experiments and numerical modeling efforts. Mass evaporation of Fe50Co50, one of the flight compositions, was predicted numerically and validated by the tests using an electrostatic levitator (ESL). The density of various compositions within the Fe-Co system was measured with ESL. These results serve as reference data for the space experiments. The convection inside a electromagnetically-levitated droplet was also modeled to predict the flow status, shear rate, and convection velocity under various process parameters, which is essential information for designing and analyzing the space experiments of some flight compositions influenced by convection.

Hypercooling limit, heat of fusion, and temperature-dependent specific heat of Fe-Cr-Ni melts.

Thermophysical properties of Fe-Cr-Ni melts are studied using electrostatic levitation and rapid solidification techniques. Six hypoeutectic Fe0.72Cr w Ni(0.28-w) alloys with a Cr/Ni ratio of around 0.8 were melted and solidified at different degrees of undercooling. From the observed relationship between the undercooling and thermal plateau time, the hypercooling limit and heat of fusion of Fe0.72Cr w Ni(0.28-w) melts are determined as a function of Cr mass fraction. A ratio of specific heat and total hemispherical emissivity of the Fe-Cr-Ni melts is calculated using the time-temperature profiles. A new method is presented to evaluate the temperature dependence of specific heat for undercooled melts and applied to this alloy family.