RESUMO
Mechanically strong and damage-tolerant corrosion protection layers are of great technological importance. However, corrosion protection layers with high modulus (>1.5 GPa) and tensile strength (>100 MPa) are rare. Here, we report that a 130 µm thick densified wood veneer with a Young's modulus of 34.49 GPa and tensile strength of 693 MPa exhibits both low diffusivity for metal ions and the ability of self-recovery from mechanical damage. Densified wood veneer is employed as an intermediate layer to render a mechanically strong corrosion protection structure, referred to as "wood corrosion protection structure", or WCPS. The corrosion rate of low-carbon steel protected by WCPS is reduced by 2 orders of magnitude than state-of-the-art corrosion protection layers during a salt spray test. The introduction of engineered wood veneer as a thin and mechanically strong material points to new directions of sustainable corrosion protection design.
RESUMO
With the rapid development of science and technology, stealth and anti-corrosion activities in oceans have attracted widespread attention. This study successfully prepares CoFe2O4@SiO2 with a core-shell structure. This core-shell structure endows the CoFe2O4@SiO2 with good impedance matching and interfacial polarization. Thus, the CoFe2O4@SiO2 exhibits an excellent electromagnetic wave absorption performance with a minimum reflection loss of -45.16 dB. Moreover, the CoFe2O4@SiO2 exhibits an excellent dispersion ability in epoxy. The corrosion resistance of the CoFe2O4@SiO2/epoxy is enhanced. After 60 days of immersion, the low-frequency impedance modulus of the CoFe2O4@SiO2/epoxy is still >109 Ω cm2. The CoFe2O4@SiO2 realize the dual functions of stealth and anti-corrosion, which provide ideas for developing marine stealth applications.
RESUMO
Semiconductors of narrow bandgaps and high quantum efficiency have not been broadly utilized for photocatalytic coevolution of H2 and O2 via water splitting. One prominent issue is to develop effective protection strategies, which not only mitigate photocorrosion in an aqueous environment but also facilitate charge separation. Achieving local charge separation is especially challenging when these reductive and oxidative sites are placed only nanometers apart compared to two macroscopically separated electrodes in a photoelectrochemical cell. Additionally, the driving force of charge separation, namely the energetic difference in the barrier heights across the two type of sites, is small. Herein, we used conformal coatings attached by nanoscale cocatalysts to transform two classes of tunable bandgap semiconductors, i.e., CdS and GaInP2, into stable and efficient photocatalysts. We used hydrogen evolution and redox-mediator oxidation for model study, and further constructed a two-compartment solar fuel generator that separated stoichiometric H2 and O2 products. Distinct from the single charge-transfer direction reported for conventional protective coatings, the coating herein allows for concurrent injection of photoexcited electrons and holes through the coating. The energetic difference between reductive and oxidative catalytic sites was regulated by selectivity and local kinetics. Accordingly, the charge separation behavior was validated using numerical simulations. Following this design principle, the CdS/TiO2/Rh@CrOx photocatalysts evolved H2 while oxidizing reversible polysulfide redox mediators at a maximum rate of 90.6 µmolâ h-1â cm-2 by stacking three panels. Powered by a solar cell, the redox-mediated solar water-splitting reactor regenerated the polysulfide repeatedly and achieved solar-to-hydrogen efficiency of 1.7%.
RESUMO
Hydrophobic coatings from chitosan-surfactant composites (ca. 400 nm thick by UV-Vis spectroscopy) for possible corrosion protection were developed on glass and zinc substrates. The surfactants (sodium dodecyl sulfate, SDS or sodium dodecylbenzenesulfonate, and SDBS) were added to the chitosan by two methods: mixing the surfactants with the aqueous chitosan solutions before film deposition or impregnating the deposited chitosan films with surfactants from their aqueous solutions. For the mixed coatings, it was found that the lower surface tension of solutions (40-45 mN/m) corresponded to more hydrophobic (80-90°) coatings in every case. The hydrophobicity of the impregnated coatings was especially significant (88° for SDS and 100° for SDBS). Atomic force microscopy studies revealed a slight increase in roughness (max 1.005) for the most hydrophobic coatings. The accumulation of surfactants in the layer was only significant (0.8-1.0 sulfur atomic %) in the impregnated samples according to X-ray photoelectron spectroscopy. Polarization and electron impedance spectroscopy tests confirmed better barrier properties for these samples (40-50% pseudo-porosity instead of 94%). The degree of swelling in a water vapor atmosphere was significantly lower in the case of the impregnated coatings (ca. 25%) than that of the native ones (ca. 75%), measured by spectroscopic ellipsometry. Accordingly, good barrier layer properties require advantageous bulk properties in addition to surface hydrophobicity.
RESUMO
Novel modified Zn-Al LDH/epoxy coatings are synthesized and applied to steel substrates, providing active corrosion protection and improved barrier properties. This protective coating is made by combining Epon 828 as a polymer matrix with modified layered-double-hydroxy (LDH) nanoparticles acting as corrosion inhibitor containers. To synthesize the coatings, nitrate was intercalated into Zn-Al-LDH layers through an aqueous co-precipitation method to obtain Zn-Al LDH-NO3, and decavanadate replaced nitrate within the LDH layers through an anion exchange process to obtain Zn-Al LDH-(V10O28)6-. The intercalated LDH was functionalized by silanization with (3-aminopropyl)triethoxysilane (APTES) to increase the compatibility of the LDH inhibitor nanocontainers with epoxy resin and produce a protective coating. To protect the mild steel substrate, functionalized LDH nanopowders were dispersed into the epoxy resin, mixed with a polyamide hardener (Epikure 3571), and applied and cured to the metal surface. Surface morphology, structure, and chemical composition were determined for the modified LDH nanopowders using scanning electron microscopy, energy-dispersive X-ray analysis, X-ray diffraction, infrared spectroscopy, X-ray photoelectron spectroscopy, and thermogravimetric analysis. Corrosion protection of the coating system was studied using long-term immersion testing and potentiodynamic polarization studies in a 3.5 wt.% NaCl solution.
RESUMO
MOF (metal organic framework) materials have been used as functional materials in a number of fields due to their diverse spatial tunability, which produces rich porous structures with stable and continuous pores and a high specific surface area. A triboelectric nanogenerator can convert trace mechanical energy into electrical energy, and the application of MOF materials to triboelectric nanogenerators has been intensively studied. In this work, we report on two MOFs with similar spatial structures, and the modulation of the end microstructures was achieved using the difference in F content. The output performance of friction power generation increases with the increase in F content, and the obtained polyacidic ligand materials can be used to construct self-powered corrosion protection systems, which can effectively protect metallic materials from corrosion.
RESUMO
This article presents the potential-dependent adsorption of two proteins, bovine serum albumin (BSA) and lysozyme (LYZ), on Ti6Al4V alloy at pH 7.4 and 37 °C. The adsorption process was studied on an electropolished alloy under cathodic and anodic overpotentials, compared to the open circuit potential (OCP). To analyze the adsorption process, various complementary interface analytical techniques were employed, including PM-IRRAS (polarization-modulation infrared reflection-absorption spectroscopy), AFM (atomic force microscopy), XPS (X-ray photoelectron spectroscopy), and E-QCM (electrochemical quartz crystal microbalance) measurements. The polarization experiments were conducted within a potential range where charging of the electric double layer dominates, and Faradaic currents can be disregarded. The findings highlight the significant influence of the interfacial charge distribution on the adsorption of BSA and LYZ onto the alloy surface. Furthermore, electrochemical analysis of the protein layers formed under applied overpotentials demonstrated improved corrosion protection properties. These studies provide valuable insights into protein adsorption on titanium alloys under physiological conditions, characterized by varying potentials of the passive alloy.
Assuntos
Ligas , Titânio , Ligas/química , Adsorção , Titânio/química , Soroalbumina Bovina/química , Eletrodos , Propriedades de SuperfícieRESUMO
Surface impregnation of concrete structures with a migrating corrosion inhibitor is a promising and non-invasive technique for increasing the lifetime of existing structures that already show signs of corrosion attack. The main requirement for inhibitors is their ability to diffuse the rebar at a sufficient rate to protect steel. The use of smart nanocontainers such as layered double hydroxides (LDH) to store corrosion inhibitors significantly increases efficiency by providing an active protection from chloride-induced corrosion. The addition of LDH to reinforced mortar can also improve the compactness and mechanical properties of this matrix. Here, we report the synthesis of a magnesium-aluminum LDH storing glutamine amino acid as a green inhibitor (labeled as Mg-Al-Gln), which can be used as a migrating inhibitor on mortar specimens. The corrosion behavior of the specimens was determined via electrochemical techniques based on measurements of corrosion potential and electrochemical impedance spectroscopy. A cell containing a 3.5% NaCl solution was applied to the mortar surface to promote the corrosion of embedded rebars. The specimens treated with Mg-Al-Gln presented an improved corrosion protection performance, exhibiting an increase in polarization resistance (Rp) compared to the reference specimens without an inhibitor (NO INH). This effect is a consequence of a double mechanism of protection/stimuli-responsive release of glutamine and the removal of corrosive chloride species from the medium.
RESUMO
The work demonstrates the effective utilization of hybrid Polyurethane - palladium doped zirconium oxide (Pd-ZrO2) as innovative carriers for corrosion protection coatings on steel materials. ZrO2 and Pd-ZrO2 nanoparticles were successfully synthesized using Photodeposition followed by the hydrothermal synthesis method. The synthesized nanoparticles were then incorporated into the polyurethane matrix and characterized using Fourier-transform infrared spectroscopy and scanning electron microscopy (SEM). The FTIR and SEM confirm the presence of ZrO2 and Pd-ZrO2 nanoparticles and their morphologies in polyurethane composites material. The thermogravimetric analysis (TGA) results indicated that the polyurethane matrix remained stable up to 250 °C. At 800 °C, >50% of residues are observed for Pd-ZrO2 - polyurethane in the TGA analysis, which confirms that the primer and nanoparticles addition enhances the thermal stability of the composite. The water contact angle measurement explains the hydrophobic behavior of nanocomposite modified coatings on a mild steel substrate. It indicates that Pd-ZrO2 and primer significantly increase the hydrophobicity of polyurethane. The major advantages of developing water-repellent or hydrophobic surfaces open up a world of possibilities for metals and alloys in terms of corrosion prevention. Electrochemical impedance spectroscopy (EIS) and a salt spray test were used to determine the anti-corrosion behavior of the prepared polymer nanocomposites. The polymer nanocomposite coatings have better anti-corrosive capabilities when compared to pure polyurethane. The corrosion protection efficiency increased from 76.63% to 97.57% upon incorporating 2 wt % of Pd-ZrO2 in the polyurethane matrix. The results confirmed that the modifications on the polyurethane enhanced the hydrophobicity and anti-corrosion properties of the polymer nanocomposite coatings.
Assuntos
Materiais Revestidos Biocompatíveis , Poliuretanos , Materiais Revestidos Biocompatíveis/química , Corrosão , Polímeros , Aço , ÁguaRESUMO
Microbial cells secrete extracellular polymeric substances (EPS) to adhere to material surfaces, if they get in contact with solid materials such as metals. After phase equilibrium, microorganisms can adhere firmly to the metal surfaces causing metal dissolution and corrosion. Attachment and adhesion of microorganisms via EPS increase the possibility and the rate of metal corrosion. Many components of EPS are electrochemical and redox active, making them closely related to metal corrosion. Functional groups in EPS have specific adsorption ability, causing them to play a key role in biocorrosion. This review emphasizes EPS properties related to metal corrosion and protection and the underlying microbially influenced corrosion (MIC) mechanisms. Future perspectives regarding a comprehensive study of MIC mechanisms and green methodologies for corrosion protection are provided.
Assuntos
Incrustação Biológica , Matriz Extracelular de Substâncias Poliméricas , Incrustação Biológica/prevenção & controle , Corrosão , Metais/química , OxirreduçãoRESUMO
Graphene (G) is regarded as a tremendous potential corrosion protection material owing to its perfect impermeability. However, the tendency of graphene nanosheets to agglomerate and the corrosion-promotion effect brought by its native high electrical conductivity seriously affect its anti-corrosion application. In this paper, high-energy ball milling was used to prepare graphene with excellent impermeability. Then, insulating poly(m-phenylenediamine) encapsulated graphene (G@PmPD, conductivity of 1.2 × 10-7S cm-1) was prepared through non-covalentπ-πinteraction. The resulting amino-rich G@PmPD exhibits stable dispersibility and excellent compatibility in organic solvents and polymer matrix. Embedding 0.5 wt% of G@PmPD into the epoxy matrix, and the composite coating can effectively protect the steel substrate for up to 60 d. This superior corrosion resistance is attributed to the impermeability inherited by G@PmPD and the compactness improved by the cross-linking of G@PmPD and EP. Especially in the damaged state, the composite coating embedded with low conductivity G@PmPD triumphantly eliminated graphene's corrosion-promotion effect. This study provides promising inspiration for the application of graphene in anti-corrosion field.
RESUMO
The protection of metals from atmospheric corrosion is a task of primary importance for many applications and many different products have been used, sometimes being toxic and harmful for health and the environment. In order to overcome drawbacks due to toxicity of the corrosion inhibitors and harmful organic solvents and to ensure long-lasting protection, new organic compounds have been proposed and their corrosion inhibition properties have been investigated. In this work, we describe the use of a new environment-friendly anticorrosive coating that takes advantage of the synergism between an eco-friendly bio-polymer matrix and an amino acid. The corrosion inhibition of a largely used Copper-based (Cu-based) alloy against the chloride-induced indoor atmospheric attack was studied using chitosan (CH) as a biopolymer and l-Cysteine (Cy) as an amino acid. To evaluate the protective efficacy of the coatings, tailored accelerated corrosion tests were carried out on bare and coated Cu-based alloys, further, the nature of the protective film formed on the Cu-based alloy surface was analyzed by Fourier-transformed infrared spectroscopy (FTIR) while the surface modifications due to the corrosion treatments were investigated by optical microscopy (OM). The evaluation tests reveal that the Chitosan/l-Cysteine (CH/Cy) coatings exhibit good anti-corrosion properties against chloride attack whose efficiency increases with a minimum amount of Cy of 0.25 mg/mL.
Assuntos
Ligas/química , Quitosana/química , Cloretos/química , Cobre/química , Cisteína/química , Materiais Revestidos Biocompatíveis/química , Corrosão , Magnésio/química , Teste de Materiais/métodos , Propriedades de Superfície , Zinco/químicaRESUMO
Mechanical robustness is a central concern for moving artificial superhydrophobic surfaces to application practices. It is believed that bulk hydrophilic materials cannot be use to construct micro/nanoarchitectures for superhydrophobicity since abrasion-induced exposure of hydrophilic surfaces leads to remarkable degradation of water repellency. To address this challenge, the robust mechanical durability of a superhydrophobic surface with metal (hydrophilic) textures, through scalable construction of a flexible coral-reef-like hierarchical architecture on various substrates including metals, glasses, and ceramics, is demonstrated. Discontinuous coral-reef-like Cu architecture is built by solid-state spraying commercial electrolytic Cu particles (15-65 µm) at supersonic particle velocities. Subsequent flame oxidation is applied to introduce a porous hard surface oxide layer. Owing to the unique combination of the flexible coral-reef-like architecture and self-similar manner of the fluorinated hard oxide surface layer, the coating surface retains its water repellency with an extremely low roll-off angle (<2°) after cyclic sand-paper abrasion, mechanical bending, sand-grit erosion, knife-scratching, and heavy loading of simulated acid rain droplets. Strong adhesion to glass, ceramics, and metals up to 34 MPa can be achieved without using adhesive. The results show that the present superhydrophobic coating can have wide outdoor applications for self-cleaning and corrosion protection of metal parts.
RESUMO
Iron sheet piles are widely used in flood protection, dike construction, and river bank reinforcement. Their corrosion leads to gradual deterioration and often makes replacement necessary. Natural deposit layers on these sheet piles can prevent degradation and significantly increase their life span. However, little is known about the mechanisms of natural protective layer formation. Here, we studied the microbially diverse populations of corrosion-protective deposit layers on iron sheet piles at the Gouderak pumping station in Zuid-Holland, the Netherlands. Deposit layers, surrounding sediment and top sediment samples were analyzed for soil physicochemical parameters, microbially diverse populations, and metabolic potential. Methanogens appeared to be enriched 18-fold in the deposit layers. After sequencing, metagenome assembly and binning, we obtained four nearly complete draft genomes of microorganisms (Methanobacteriales, two Coriobacteriales, and Syntrophobacterales) that were highly enriched in the deposit layers, strongly indicating a potential role in corrosion protection. Coriobacteriales and Syntrophobacterales could be part of a microbial food web degrading organic matter to supply methanogenic substrates. Methane-producing Methanobacteriales could metabolize iron, which may initially lead to mild corrosion but potentially stimulates the formation of a carbonate-rich protective deposit layer in the long term. In addition, Methanobacteriales and Coriobacteriales have the potential to interact with metal surfaces via direct interspecies or extracellular electron transfer. In conclusion, our study provides valuable insights into microbial populations involved in iron corrosion protection and potentially enables the development of novel strategies for in situ screening of iron sheet piles in order to reduce risks and develop more sustainable replacement practices.IMPORTANCE Iron sheet piles are widely used to reinforce dikes and river banks. Damage due to iron corrosion poses a significant safety risk and has significant economic impact. Different groups of microorganisms are known to either stimulate or inhibit the corrosion process. Recently, natural corrosion-protective deposit layers were found on sheet piles. Analyses of the microbial composition indicated a potential role for methane-producing archaea. However, the full metabolic potential of the microbial communities within these protective layers has not been determined. The significance of this work lies in the reconstruction of the microbial food web of natural corrosion-protective layers isolated from noncorroding metal sheet piles. With this work, we provide insights into the microbiological mechanisms that potentially promote corrosion protection in freshwater ecosystems. Our findings could support the development of screening protocols to assess the integrity of iron sheet piles to decide whether replacement is required.
Assuntos
Deltaproteobacteria/metabolismo , Ferro/metabolismo , Methanobacteriales/metabolismo , Corrosão , Países BaixosRESUMO
The authors describe a new composite based on SERS-active copper nanoparticles (CuNPs; 10 ± 2 nm) incorporated into calcium carbonate microspheres (CaCO3-CuNPs; 3.4 ± 0.3 µm). The CaCO3 coating acts as a temporal protector of CuNPs against oxidation. Incorporated CuNPs have significantly improved stability during storage and a month-long shelf lifetime. The composite was used for SERS detection of rhodamine 6G and two antibacterial drugs (ceftriaxone and sulfadimethoxine). Two analytical formats, one with and one without solid phase extraction, are introduced to demonstrate the flexibility of the method. Both formats imply the dissolution of CaCO3 matrix before SERS analysis to release CuNP used as SERS substrate. The study of the influence of pH value and acid nature on the SERS signal demonstrated that HCl is the most efficient candidate to release the CuNPs. Sensitivity (expressed as LOD) is shown to be improved by more than one order when solid phase extraction is used. The average SERS enhancement factor is 10^7 which makes the material efficiency comparable to the one of silver nanoparticles. The LOD (<5 µM), precision (RSDs between 20 and 24% at LOD levels), and trueness (apparent recoveries 84-113%) for the two antibiotics (ceftriaxone and sulfadimethoxine) make the method quite useful for quantitative analysis and therapeutic drug monitoring at physiologically relevant concentrations. Graphical abstract A composite with temporally stable copper nanoparticles was synthesized, studied, and used for SERS detection of two antibacterial drugs. The analytical efficiency of the composite was found appropriate for quantitative analysis due to Raman enhancement comparable with silver nanostructures.
RESUMO
Cellulose nanofibers (CNF) create a physical barrier preventing contact with corrosive substances and improving corrosion prevention. Oil palm fronds (OPF), the primary source of underused biomass waste from plantations, were processed into CNF. The OPF-CNF, mixed with hydroxyethyl cellulose as the matrix, forms a nanocomposite. Corrosion analysis using electrochemical methods demonstrated that copper coated with cellulose-rich nanocomposite containing 5 % CNF had a significantly decreased corrosion rate with an efficiency of 97.92 %. This CNF-based coating, combining barrier and passivation mechanisms, enhances performance, providing a competitive, eco-friendly alternative to conventional coatings.
Assuntos
Celulose , Cobre , Nanocompostos , Nanofibras , Cobre/química , Nanofibras/química , Nanocompostos/química , Corrosão , Celulose/química , Arecaceae/químicaRESUMO
The behavior of two polymeric protective paint coatings (epoxy and polyurethane) applied over an epoxy primer coating on steel plates was investigated in this study, focusing on their role in providing anticorrosive protection against various climatic stress factors. Among the numerous climatic factors that can affect the lifetime of anticorrosive coatings, the following were selected for this work: dry heat, UV radiation, humidity, and extreme conditions such as salt fog, marine atmosphere, and alpine atmosphere. The objective was to determine the remaining lifetime of these protective coatings before replacement is needed to prevent damage to the equipment they protect. The behavior of these polymeric materials under the mentioned factors was analyzed based on the variation in the tangent of the dielectric loss angle (tg δ) with frequency. From the interpretation of the experimental results, it was found that the polyurethane paint coating (P2) exhibits superior resistance to climatic degradation compared to the epoxy paint coating (P1). Furthermore, a comparison of tg δ values for the P1 and P2 coatings revealed that the initial (unaged) P2 coating performs better as an insulator (dielectric) than the P1 coating. Comprehensive information is provided to the users of polymeric anticorrosive protection materials, highlighting the extent to which climatic factors can affect the performance of the equipment they protect and determining the appropriate timing for replacing the coatings.
RESUMO
The corrosion of grounding grid materials in soil is a prominent factor in power and electrical equipment failure. This paper aims to delve into the corrosion characteristics of grounding grid materials and the corresponding methods of safeguarding against this phenomenon. Firstly, the influencing factors of the soil environment on the corrosion of the grounding grid are introduced, including soil physicochemical properties, microorganisms, and stray currents. Then, the corrosion behavior and durability of common grounding grid materials such as copper, carbon steel, and galvanized steel are discussed in detail and compared comprehensively. In addition, commonly used protective measures in China and outside China, including anti-corrosion coatings, electrochemical protection, and other technologies are introduced. Finally, it summarizes the current research progress and potential future directions of this field of study.
RESUMO
The functionalized graphene oxide (GO)-based composites as fillers added into organic coatings are desired for realizing the longstanding corrosion protection of carbon steel. Here, the pH-responsive two-dimensional/three-dimensional (2D/3D) GO-based composite (ZIF-90-AAP/GO) was developed by environmentally friendly corrosion inhibitor 4-aminoantipyrine (AAP) anchored on the in situ growth of zeolite imidazolate framework-90 (ZIF-90) on the GO surface (ZIF-90/GO) through the Schiff base reaction. The active filler (ZIF-90-AAP/GO) was incorporated into an epoxy coating (EP) to obtain a high-performance self-healing coating on the surface of carbon steel. ZIF-90-AAP can greatly improve dispersion and compatibility of GO in EP. The low-frequency impedance modulus of ZIF-90-AAP/GO-EP can still reach up to 1.35 × 1010 Ωâ cm2 after 40 days, which is about three orders of magnitude higher than that of the EP containing GO (GO-EP) relying on its passive and active corrosion protection. Meanwhile, ZIF-90-AAP/GO-EP exhibits excellent self-healing performance. The self-healing rate of ZIF-90-AAP/GO changes from negative to positive after 24 h, which results from the effective corrosion inhibition activity of ZIF-90-AAP for carbon steel based on the pH-triggered controlled release of AAP. The developed pH-responsive 2D/3D GO-based composite coating is very attractive for the corrosion protection of carbon steel.
RESUMO
Currently used organic coatings for the protection of bronze sculptures have a relatively short lifespan as a consequence of strict requirements of conservation ethics, which limit the selection of coatings. For that reason, enhancement of the corrosion protection level and durability of appropriate coatings is needed. The aim of this work was to examine if corrosion protection of bronze by selected acrylic and polyurethane coatings could be improved by using two phosphonic acids, 16-phosphonohexadecanoic acid (COOH-PA) and 12-aminododecylphosphonic acid (NH2-PA). Electrochemical measurements (linear polarization and electrochemical impedance spectroscopy, EIS) were performed to gain an insight into the influence of these phosphonic acids on the performance of the coatings during a two-week exposure to artificial acid rain and a three-month outdoor exposure. Besides the influence on the corrosion protection level, the influence on the coating adhesion was examined as well. A pull-off test clearly confirmed that the studied phosphonic acids act as adhesion promoters of both polyurethane and acrylic coatings, while electrochemical studies revealed improvements in corrosion protection levels, especially in the case of the acrylic coating Paraloid B72.