Effect of build angle on the dimensional accuracy of monolithic zirconia crowns fabricated with the nanoparticle jetting technique.

ABSTRACT

STATEMENT OF PROBLEM: The build angle is an essential parameter in additive manufacturing. Its effect on the dimensional accuracy of zirconia restorations fabricated using the nanoparticle jetting (NPJ) technique is unknown. PURPOSE: The purpose of this in vitro study was to evaluate the effect of the build angle on the dimensional accuracy of monolithic zirconia complete crowns fabricated by using NPJ. MATERIAL AND METHODS: Standardized artificial right maxillary incisors and mandibular first molars were prepared for ceramic complete crowns. In total, 100 monolithic zirconia crowns were fabricated using NPJ at build angles of 0, 45, 90, 135, and 180 degrees (n=10/angle for incisors and molars). The dimensional accuracies in the external, marginal, and intaglio regions were determined by superimposing the scanned data and computer-aided design data on the crowns. Root mean square (RMS) values were used to analyze the accuracy of the zirconia crowns overall and at the external, marginal, and intaglio surfaces. The Shapiro-Wilk test was used to examine the normality of data distribution. Differences among test groups were assessed using a 1-way analysis of variance and the post hoc least significant difference test (α=.05). RESULTS: Significant differences were found in the accuracy of monolithic zirconia incisor and molar complete crowns in the external, marginal, and intaglio regions among the 5 build angles (P<.05). For incisors, the external RMS value was lowest for a build angle of 45 degrees (18.2 ±3.0 µm), the marginal and intaglio RMS values were lowest for a build angle of 135 degrees (47.4 ±10.7 and 26.5 ±6.1 µm, respectively), and the overall RMS values did not differ significantly among the 5 build angles (P>.05). For molars, build angles of 0 degrees and 180 degrees yielded the lowest RMS values overall (22.3 ±1.5 and 21.8 ±3.2 µm, respectively) and in the external (23.2 ±2.9 and 22.3 ±2.5 µm, respectively) and intaglio (22.2 ±3.7 and 21.2 ±4.6 µm, respectively) regions. No significant difference was observed in the marginal area among the 5 build angles (P>.05). The overall RMS values reflecting dimensional accuracy for the 5 build angles were between 23.5 and 26.7 µm for incisors and 21.8 and 26.2 µm for molars. CONCLUSIONS: The dimensional accuracy of monolithic zirconia crowns fabricated by using NPJ was affected by the build angle and was within clinically acceptable limits.