Channeled PM10, PM2.5 and PM1 Emission Factors Associated with the Ceramic Process and Abatement Technologies.

A sampling methodology and a mathematical data treatment were developed that enable to determine not only total suspended particulates (TSP) emitted at channeled sources but also the PM10, PM2.5, and PM1 mass fractions (w10, w2.5, and w1) and emission factors (E.F.), using a seven-stage cascade impactor. Moreover, a chemical analysis was performed to identify the elements present in these emissions. The proposed methodology was applied to different stages of the ceramic process, including ambient temperature (milling, shaping, glazing) and medium-high-temperature (spray-drying, drying, firing, and frit melting) stages. In total, more than 100 measurements were performed (pilot scale and industrial scale), which leads to a measurement time of 1500 h. Related to the mass fractions, in general, the mean values of w10 after the fabric filters operated at high performance are high and with little dispersion (75-85%), and it is also observed that they are practically independent of the stage considered, i.e., they are not significantly dependent on the initial PSD of the stream to be treated. In the case of the fine fraction w2.5, the behavior is more complex (w2.5: 30-60%), probably because the only variable is not the cleaning system, but also the nature of the processed material. Regarding abatement measures, the use of high-efficiency cleaning systems considerably reduces the emission factors obtained for fractions PM10, PM2.5, and PM1. In reference to chemical analysis, the presence of ZrO2 and Ni in the spray-drying and pressing stages, the significant concentration of ZrO2 in the glazing stage, the presence of Pb, As, and Zn in the firing stage, and the presence of Zn, Pb, Cd, and As compounds in the frits manufacturing should all be highlighted. Nevertheless, it should be pointed out that the use of some compounds, such as cadmium and lead, has been very limited in the last years and, therefore, presumably, the presence of these elements in the emissions should have been also reduced in the same way.

Application of optimally scaled target factor analysis for assessing source contribution of ambient PM10.

Speciated coarse particulate matter (PM10) data obtained at three air quality monitoring sites in a highly industrialized area in Spain between 2002 and 2007 were analyzed for assessing source contribution of ambient particulate matter (PM). The source apportionment of PM in this area is an especially difficult task. There are industrial mineral dust emissions that need to be separately quantified from the natural sources of mineral PM. On the other hand, the diversity of industrial processes in the area results in a puzzling industrial emissions scenario. To solve this complex problem, a two-step methodology based on the possibilities of the Multilinear Engine was used. Application of positive matrix factorization to the dataset allowed the identification of nine factors relevant to the study area. This preliminary analysis permitted resolving two mineral factors. As a second step, a target rotation was implemented for transforming the mineral factors into experimentally characterized soil resuspension and industrial clay sources. In addition to improving the physical interpretation of these factors, the target rotation reduced the errors arising from the rotational freedom of the solution and the multicollinearity among sources. In this way, the main primary industrial emissions of PM in the zone were identified by this target factor analysis. A marked decrease was observed between 2002 and 2007 for the contributions of industrial sources coinciding with the implementation of mitigation measures in their processes. This study supports the utility of source apportionment methodologies for quantitatively evaluating the effectiveness of the abatement programs for air quality improvement.

Effect of ceramic industrial particulate emission control on key components of ambient PM10.

The relationship between specific particulate emission control and ambient levels of some PM(10) components (Zn, As, Pb, Cs, Tl) was evaluated. To this end, the industrial area of Castellón (Eastern Spain) was selected, where around 40% of the EU glazed ceramic tiles and a high proportion of EU ceramic frits are produced. The PM(10) emissions from the ceramic processes were calculated over the period 2000-2006, taking into account the degree of implementation of corrective measures throughout the study period. Abatement systems were implemented in the majority of the fusion kilns for frit manufacture in the area as a result of the application of the Directive 1996/61/EC, leading to a marked decrease in PM(10) emissions. By contrast, emissions from tile manufacture remained relatively constant because of the few changes in the implementation of corrective measures. On the other hand, ambient PM(10) levels and composition measurements were carried out from 2002 to 2006. A high correlation between PM(10) emissions from frit manufacture and ambient levels of Zn, As, Pb and Cs (R(2) from 0.61 to 0.98) was observed. On the basis of these results, the potential impact of the implementation of corrective measures to reduce emissions from tile manufacture was quantified, resulting in a possible decrease of 3-5 microg/m(3) and 2 microg/m(3) in ambient mineral PM(10) (on an annual basis) in urban and suburban areas, respectively. This relatively simple methodology allows us to estimate the direct effect of a reduction in primary particulate emissions on ambient levels of key particulate components, and to make a preliminary quantification of the possibilities of air quality improvement by means of further emission reduction. Therefore, it is a useful tool for developing future air quality plans in the study area and in other industrialised areas.

Environmental comparison of indoor floor coverings.

Appropriate selection of construction materials plays a major role in a building's sustainable profile. The study sets out a comparative life cycle assessment of indoor flooring systems of different nature. The flooring systems consisted of coverings and, where required, bonding material and/or impact soundproofing material. The following coverings were assessed: inorganic (natural stone and ceramic tiles), polymer (carpeting and PVC), and wood-based (laminate and parquet) coverings. The life cycle assessment scope was defined cradle to cradle, i.e. product stage, transport to the construction site, installation of all construction elements, use, and valorisation by recycling, as end-of-life transition scenario towards a circular economy. In the use stage, three scenarios were defined as a function of pedestrian traffic intensity, which determined maintenance, repair, and replacement operations and frequencies. The environmental impacts of the coverings product stage were taken from previously assessed and selected Environmental Product Declarations (EPDs), as these are standardised public documents devised to provide environmental life cycle information. The method adopted in the study suggests that, though the use of EPDs as information source is interesting, erroneous conclusions may be drawn if the EPDs are not comparable and/or if the comparison is not made in the building context. The results indicate that the flooring systems with inorganic coverings performed best in the global warming, acidification, eutrophication, photochemical ozone creation, and abiotic depletion for fossil resources impact categories, whereas laminates performed best in the abiotic depletion for non-fossil resources and ozone layer depletion impact categories. The carpet flooring system performed worst in every impact category except photochemical ozone creation potential.