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1.
Sci Rep ; 11(1): 1512, 2021 Jan 15.
Artículo en Inglés | MEDLINE | ID: mdl-33452426

RESUMEN

Spark plasma sintering (SPS) is an advanced one-stage, rapid, near-net shape densification technique combining uniaxial pressure with resistive heating. Various transparent ceramics have been successfully fabricated by SPS, despite the existence of inherent carbon contamination and residual pores. Due to the disk-shape of SPS-processed samples, the technique may be suited for producing thin-disk ceramic laser materials. Nevertheless, an in-depth study of these materials has never been reported. With that goal in mind, the major focus of this study was to characterize the laser performance of Nd:YAG ceramics fabricated by one-stage SPS under conventional (60 MPa) and high (300 MPa) applied pressures. In addition to measuring the lasing slope efficiency and threshold, the passive losses associated with each sample were also evaluated. Surprisingly, it was found that in-line transmittance spectra do not provide accurate predictions of laser performance due to the nature of residual porosity. Moreover, homogeneity and beam quality were assessed, and comparisons were drawn between conventional and high-pressure SPS ceramics. This study lays the groundwork for the future of laser materials fabricated by SPS or similar pressure-assisted techniques.

2.
Materials (Basel) ; 13(2)2020 Jan 15.
Artículo en Inglés | MEDLINE | ID: mdl-31952204

RESUMEN

Creep is a time dependent, temperature-sensitive mechanical response of a material in the form of continuous deformation under constant load or stress. To study the creep properties of a given material, the load/stress and temperature must be controlled while measuring strain over time. The present study describes how a spark plasma sintering (SPS) apparatus can be used as a precise tool for measuring compressive creep of materials. Several examples for using the SPS apparatus for high-temperature compressive creep studies of metals and ceramics under a constant load are discussed. Experimental results are in a good agreement with data reported in literature, which verifies that the SPS apparatus can serve as a tool for measuring compressive creep strain of materials.

3.
Adv Mater ; 30(41): e1706283, 2018 Oct.
Artículo en Inglés | MEDLINE | ID: mdl-29920779

RESUMEN

Polycrystalline magnesium aluminate (MgAl2 O4 ) spinel (PMAS) exhibits a unique combination of physical, chemical, mechanical, and optical properties, which makes it useful for a wide range of applications, including UV lenses for lithography, electroinsulation, and structural windows for both VIS and IR region radiation and armor applications. Conventional two-stage processing of PMAS involves prolonged pressureless sintering followed by hot isostatic pressing. The costly processing of high-quality transparent PMAS ceramic is the main reason for the limited usage of this material in industry. Spark plasma sintering (SPS) is a relatively novel one-stage, rapid, and cost-effective sintering technique, which holds great potential for producing high-quality optical materials. Here, recent advances in the fabrication of transparent PMAS by the SPS approach, the influence of sintering parameters on microstructure evolution during densification, and their effects on the optical and mechanical properties of the material are reviewed.

4.
Materials (Basel) ; 9(6)2016 Jun 20.
Artículo en Inglés | MEDLINE | ID: mdl-28773615

RESUMEN

A spark plasma sintering (SPS) apparatus was used for the first time as an analytical testing tool for studying creep in ceramics at elevated temperatures. Compression creep experiments on a fine-grained (250 nm) polycrystalline magnesium aluminate spinel were successfully performed in the 1100-1200 °C temperature range, under an applied stress of 120-200 MPa. It was found that the stress exponent and activation energy depended on temperature and applied stress, respectively. The deformed samples were characterized by high resolution scanning electron microscope (HRSEM) and high resolution transmission electron microscope (HRTEM). The results indicate that the creep mechanism was related to grain boundary sliding, accommodated by dislocation slip and climb. The experimental results, extrapolated to higher temperatures and lower stresses, were in good agreement with data reported in the literature.

5.
Materials (Basel) ; 9(7)2016 Jul 09.
Artículo en Inglés | MEDLINE | ID: mdl-28773680

RESUMEN

A combination of the high damage tolerance of TRIP-steel and the extremely low thermal conductivity of partially stabilized zirconia (PSZ) can provide controlled thermal-mechanical properties to sandwich-shaped composite specimens comprising these materials. Sintering the (TRIP-steel-PSZ)/PSZ sandwich in a single step is very difficult due to differences in the sintering temperature and densification kinetics of the composite and the ceramic powders. In the present study, we successfully applied a two-step approach involving separate SPS consolidation of pure (3Y)-TZP and composites containing 20 vol % TRIP-steel, 40 vol % Al2O3 and 40 vol % (3Y)-TZP ceramic phase, and subsequent diffusion joining of both sintered components in an SPS apparatus. The microstructure and properties of the sintered and bonded specimens were characterized. No defects at the interface between the TZP and the composite after joining in the 1050-1150 °C temperature range were observed. Only limited grain growth occurred during joining, while crystallite size, hardness, shear strength and the fraction of the monoclinic phase in the TZP ceramic virtually did not change. The slight increase of the TZP layer's fracture toughness with the joining temperature was attributed to the effect of grain size on transformation toughening.

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