Glycerol Induced Catalyst-Free Curing of Epoxy and Vitrimer Preparation.

Epoxy vitrimers prepared from anhydride-cured epoxies exhibit, repairable and reprocessable properties; however, they generally rely on a large amount of catalyst for accelerating the dynamic transesterification (DTER). If the catalyst loading is not enough, the vitrimer properties will be limited. In this work, a preparation method of catalyst-free epoxy vitrimer is demonstrated by adding glycerol to an epoxy-anhydride curing system. The hydroxyls of glycerol first react with the anhydride to induce the ring-opening of anhydride and form a carboxylic acid, and the latter attacks the epoxy and form a ß-hydroxyester linkage, so the curing can be performed in the absence of catalyst. A significant amount of hydroxy groups are preserved in the crosslinked network, and they serve as both reacting moiety and catalyst for the DTER, which imparts fast relaxation and satisfactory repairability to the materials. By taking advantage of this mechanism, a catalyst-free and self-healing coating is demonstrated. These findings provide a solution to avoid using catalyst in vitrimer preparation and advance the application of vitrimer in coating. However, the addition of glycerol produces a decrease of the T g of the final materials, which needs to be further addressed in the future study.

Nanocellulose reinforced lightweight composites produced from cotton waste via integrated nanofibrillation and compounding.

Cotton is a natural fiber containing more than 95% of cellulose. With worldwide cotton consumption continuously increasing, the amount of cotton waste generated is enormous. Most of the cotton waste ends up in landfill or incinerators, resulting in a huge waste of this excellent natural resource. In this project, cotton waste was recycled to produce polypropylene nanocomposites. Instead of using the traditional two-step nanofiber extraction and compounding technique, an integrated process was adopted to combine nanofibrillation and compounding into one step. Results showed that cotton fibers with a slight prefibrillation and hydrophobic surface modification were successfully fibrillated into tens to hundreds of nanometers in width during compounding. The nanofibers reinforced polypropylene composites exhibited significantly enhanced tensile and flexural strength and moduli. For instance, when 30% fibers from bleached white and indigo-dyed denim fabrics were introduced, the tensile moduli of the resultant composites reached 4.57 and 4.59 GPa, respectively, compared to 1.60 GPa, the modulus of neat PP. Meanwhile, denim fabrics had a remarkable reinforcing effect on the composites' impact strength attributing to the hydrophobic indigo dyes that improved the interfacial bonding between cotton fibers and the matrix. The highest impact strength of denim reinforced composites was 4.96 kJ/m2 with 20% fiber loading; while the impact strength of neat polypropylene was 2.46 kJ/m2. The low water uptake of the composites further indicated the excellent adhesion at the filler/matrix interface. In general, a very promising processing technique to recycle cotton waste for high-value products was demonstrated.

A novel structural design of cellulose-based conductive composite fibers for wearable e-textiles.

Cellulose-based conductive composite fibers hold great promise in smart wearable applications, given cellulose's desirable properties for textiles. Blending conductive fillers with cellulose is the most common means of fiber production. Incorporating a high content of conductive fillers is demanded to achieve desirable conductivity. However, a high filler load deteriorates the processability and mechanical properties of the fibers. Here, developing wet-spun cellulose-based fibers with a unique side-by-side (SBS) structure via sustainable processing is reported. Sustainable sources (cotton linter and post-consumer cotton waste) and a biocompatible intrinsically conductive polymer (i.e., polyaniline, PANI) were engineered into fibers containing two co-continuous phases arranged side-by-side. One phase was neat cellulose serving as the substrate and providing good mechanical properties; another phase was a PANI-rich cellulose blend (50 wt%) affording electrical conductivity. Additionally, an eco-friendly LiOH/urea solvent system was adopted for the fiber spinning process. With the proper control of processing parameters, the SBS fibers demonstrated high conductivity and improved mechanical properties compared to single-phase cellulose and PANI blended fibers. The SBS fibers demonstrated great potential for wearable e-textile applications.

Green electrospinning of chitin propionate to manufacture nanofiber mats.

Chitin is the second most abundant biopolymer after cellulose in nature, and it is currently under-utilized partially because of its insolubility in common solvents. Herein, chitin was propionylated to improve its dissolution in green solvents, i.e., ethanol and water, and manufactured nanofibers and nonwoven mats via electrospinning with poly(ethylene oxide) (PEO) as a co-spinning aid. Polymer solution viscosity, electrospun CP/PEO fiber morphology, mechanical, thermal, dynamic thermal, and surface contact angle of nanofiber mats were evaluated. Results showed that fibers with CP content up to 97% could be produced. The electrospun CP/PEO nanofiber mats exhibited good mechanical strength, thermal stability, and hydrophobicity with water contact angles up to 133°. Filtration test of separating carbon nanofibers and carbon nanotubes from water demonstrated the potential use of the CP/PEO nanofiber mats in fluid filtration of fibrous pollutants.

Conductive Bicomponent Fibers Containing Polyaniline Produced via Side-by-Side Electrospinning.

In this study, using a barbed Y-connector as the spinneret, camphoric acid (CSA) doped polyaniline (PANI) and polyethylene oxide (PEO) were electrospun into side-by-side bicomponent fibers. Fiber mats obtained from this side-by-side spinneret were compared with those mats electrospun from blended PEO and PANI in terms of fiber morphology, electrical conductivity, thermal stability, mechanical properties, and relative resistivity under tensile strain. The influence of different content ratio of insulating PEO (3/4/5 w/v% to solvent) and conductive PANI-CSA (1.5/2.5/3.5 w/v% to solvent) on the abovementioned properties was studied as well. Results showed that this side-by-side spinning was capable of overcoming the poor spinnability of PANI to produce fibers with PEO carrying PANI on the surface of the bicomponent fibers, which demonstrated higher electrical conductivity than blends. Although the addition of PANI deteriorated mechanical properties for both side-by-side and blended fibers when compared to the pure PEO fibers, the side-by-side fibers showed much better fiber strength and elongation than blends. In addition, the superior ductility and decent relative electrical resistivity of the side-by-side fibers imparted them great potential for flexible sensor applications.

Eco-friendly post-consumer cotton waste recycling for regenerated cellulose fibers.

In this study, post-consumer cotton waste was chemically recycled to produce regenerated fibers using eco-friendly alkaline/urea solvent systems. Both white and colored cotton waste was shredded and hydrolyzed using sulfuric acid to reduce the molecular weight of the cotton fibers. Two solvent systems, i.e., sodium hydroxide/urea and lithium hydroxide/urea, were used to dissolve the hydrolyzed cotton to prepare solutions for fiber regeneration by wet spinning. The diameter, morphology, thermal properties, crystallinity, and tensile properties of the regenerated fibers were characterized by SEM, TGA, XRD, and tensile testing. Results showed that, using this recycling method, fibers with tensile properties comparable to current commercial regular rayon fibers made from wood pulp could be produced, and dyes in the original cotton waste could be conserved to produce fibers with intrinsic colors, thus eliminating the need for dyeing processes. This study demonstrated an economical upcycling method for post-consumer cotton waste with environmentally friendly solvents.