Materials library collections as tools for interdisciplinary research.

This paper examines how materials libraries are used as tools for interdisciplinary collaboration in 3 research projects that inhabit a disciplinary triangle between materials research, design and user needs: PhysFeel, which explores how materials collections can be used in psychological therapies; Light.Touch.Matters, a design-led project to develop new smart materials; and Hands of X, which uses materials collections to develop a bespoke prosthetics service. The paper analyses and contrasts these case studies to better understand the affordances and limitations of materials collections when used as research, translational and design tools. We conclude that in collaborations between materials researchers, designers and end users, tensions arise as a result of the primacy that each partner gives to creativity, the development of new knowledge and to solving societal problems. The use of a materials library addresses many of these issues but is not a panacea for all the problems associated with interdisciplinary working.

Additive manufacturing techniques for smart prosthetic liners.

Elastomeric liners are commonly worn between the prosthetic socket and the limb. A number of improvements to the state of the art of liner technology are required to address outstanding problems. A liner that conforms to the residuum more accurately, may improve the skin health at the stump-socket interface. Previous work has shown that for effective thermal management of the socket environment, an active heat removal system is required, yet this is not available. Volume tracking of the stump could be used as a diagnostic tool for looking at the changes that occur across the day for all users, which depend on activity level, position, and the interaction forces of the prosthetic socket with the limb. We believe that it would be advantageous to embed these devices into a smart liner, which could be replaced and repaired more easily than the highly costly and labour-intensive custom-made socket. This paper presents the work to develop these capabilities in soft material technology, with: the development of a printable nanocomposite stretch sensor system; a low-cost digital method for casting bespoke prosthetic liners; a liner with an embedded stretch sensor for growth / volume tracking; a model liner with an embedded active cooling system.

Print head design and control for electrohydrodynamic printing of silk fibroin.

This study investigates the effect of print head design on the electrohydrodynamic printed resolution of silk fibroin. Needles with large orifices measuring at 800 µm were used to build five different print heads. The print heads were manufactured, tested, and optimized using four different silk fibroin solution concentrations of 10 wt.%, 15 wt.%, 20 wt.%, and 22 wt.% at applied voltages that ranged from 10 to 20 kV with two different flow rates of 1.5 µl/min and 2.0 µl/min. Each print head design behaved in a unique manner in terms of printed line characteristics as the flow rate, voltage and concentration were varied. The highest printed resolution of the order of 1 µm was achieved using the pinhole reservoir print head. Possible explanations for each of the observed behaviors and design criteria for future print heads are discussed.