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The article deals with the comparison of the bending behavior of cylindrical lattice samples with radially and orthogonally arranged cells made of ABS material. The structures were designed in PTC Creo Parametric 8 software, while four types of lattice structures were evaluated: Rhombus, Cuboidal BCC, Octagon, and Starry, in three material volume fractions: 44, 57, and 70%, together with tubular and rod-shaped samples. The Fused Filament Fabrication (FFF) technique was chosen for the production of ABS plastic samples. Based on the bending tests, the dependences of the force on the deflection were recorded and the obtained data were statistically processed to identify outliers using the Grubbs test. The maximum stresses were calculated and the dependences of the stresses on the volume fractions were plotted. Along with energy absorption, ductility indices were also specified. Although the Rhombus structure appears to be the best based on the ductility indices obtained, on the other hand, the structure showed the lowest values of bending stresses (in the range from 10.6 to 12.6 MPa for volume fractions ranging from 44 to 70%, respectively). Therefore, from a synergic point of view of both factors, stress and ductility, the Starry structure exhibits the best flexural properties among those investigated.
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The study aims to investigate the modal properties of a 60 × 70 × 80 mm gyroid structure made of Inconel 718 with 67.5% porosity. The geometry model for sample production was created using the software PTC Creo, whereas the geometry model for numerical analysis was created using the Python application ScaffoldStructures. FE analysis was performed using ANSYS 2024 R1 software. Free boundary conditions were used in experimental modal analysis to ensure feasibility. The analysis identified the first four natural frequencies ranging from 10 to 16 kHz. The results revealed that the first natural frequency corresponds to the first torsional frequency about the Z axis, the second to the first flexural mode in the XZ plane, the third to the first bending mode in the YZ plane, and the fourth to the first torsional mode about the X axis. Small differences between the results of numerical and experimental modal analysis can be attributed to geometric errors in the manufactured sample, careless removal from the platform, and due to reduction in the complexity of the numerical FE model. Employing modal analysis of a component, the stiffness of a lightweight component can be revealed. In the case of the sample with the cellular structure of gyroid type, relatively high stiffness regarding the material savings was identified, which can be advantageously used in many applications.
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The study of cellular structures and their properties represents big potential for their future applications in real practice. The article aims to study the effect of input parameters on the quality and manufacturability of cellular samples 3D-printed from Nylon 12 CF in synergy with testing their bending behavior. Three types of structures (Schwarz Diamond, Shoen Gyroid, and Schwarz Primitive) were selected for investigation that were made via the fused deposition modeling technique. As part of the research focused on the settings of input parameters in terms of the quality and manufacturability of the samples, input parameters such as volume fraction, temperature of the working space, filament feeding method and positioning of the sample on the printing pad were specified for the combination of the used material and 3D printer. During the experimental investigation of the bending properties of the samples, a three-point bending test was performed. The dependences of force on deflection were mathematically described and the amount of absorbed energy and ductility were evaluated. The results show that among the investigated structures, the Schwarz Diamond structure appears to be the most suitable for bending stress applications.
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This article aims to compare the behaviour of four types of lattice structures named Cartesian, Rhomboid, Octagonal, and Starlit under tensile stress loading. The structures were made of Acrylonitrile Butadiene Styrene (ABS) material using the Fused Filament Fabrication (FFF) technique with three different specific volumes (24, 42, and 60%). Five samples of each type were produced, and a total of 60 samples were tested. Experimental testing was performed according to EN ISO 527-1:2012 and EN ISO 527-2:2012. The obtained data were statistically processed, while no outliers were identified. The experimental results pointed out that the specimens' topology, together with the specific volume, very significantly affected the resultant ABS properties of the tested samples made of the same material. The comparative study showed that in terms of ultimate strength, yield strength, and Young's modulus, the Cartesian structure appeared to be the most suitable for tensile stress, and the least suitable structure was the Rhomboid structure. On the other hand, the Rhomboid-type of the structure showed not only the highest amount of absorbed energy but also the highest toughness among the investigated lattice structures, so in the near future, its behaviour under an impact test should be studied.
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The current development of additive technologies brings not only new possibilities but also new challenges. One of them is the use of regular cellular materials in various components and constructions so that they fully utilize the potential of porous structures and their advantages related to weight reduction and material-saving while maintaining the required safety and operational reliability of devices containing such components. It is therefore very important to know the properties of such materials and their behavior under different types of loads. The article deals with the investigation of the mechanical properties of porous structures made by the Direct Metal Laser Sintering (DMLS) of Inconel 718. Two types of basic cell topology, mono-structure Gyroid (G) and double-structure Gyroid + Gyroid (GG), with material volume ratios of 10, 15 and 20 %, were studied within our research to compare their properties under quasi-static compressive loading. The testing procedure was performed at ambient temperature with a servo-hydraulic testing machine at three different crosshead testing speeds. The recorded data were processed, while the stress-strain curves were plotted, and Young's modulus, the yield strength Re0.2, and the stress at the first peak of the local maximum σLocMax were identified. The results showed the best behavior under compression load among the studied structures displayed by mono-structure Gyroid at 10 %. At the same time, it can be concluded that the wall thickness of the structure plays an important role in the compressive properties but on the other hand, crosshead speed doesn´t influence results significantly.
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3D printing technique is currently one of the promising emerging technologies. It is used in many areas of human activity, including acoustic applications. This paper focuses on studying the sound reflection behavior of four different types of 3D-printed open-porous polylactic acid (PLA) material structures, namely cartesian, octagonal, rhomboid and starlit structures. Sound reflection properties were evaluated by means of the normal incidence sound reflection coefficient based on the transfer function method using an acoustic impedance tube. In this study, various factors affecting the sound reflection performance of the investigated PLA samples were evaluated. It can be concluded that the sound reflection behavior of the tested PLA specimens was strongly affected by different factors. It was influenced, not only by the type of 3D-printed open-porous material structure, but also by the excitation frequency, the total volume porosity, the specimen thickness, and the air gap size behind the tested specimen inside the acoustic impedance tube.
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The development of additive technology has made it possible to produce metamaterials with a regularly recurring structure, the properties of which can be controlled, predicted, and purposefully implemented into the core of components used in various industries. Therefore, knowing the properties and behavior of these structures is a very important aspect in their application in real practice from the aspects of safety and operational reliability. This article deals with the effect of cell size and volume ratio of a body-centered cubic (BCC) lattice structure made from Acrylonitrile Butadiene Styrene (ABS) plastic on mechanical vibration damping and compression properties. The samples were produced in three sizes of a basic cell and three volume ratios by the fused deposition modeling (FDM) technique. Vibration damping properties of the tested 3D-printed ABS samples were investigated under harmonic excitation at three employed inertial masses. The metamaterial behavior and response under compressive loading were studied under a uniaxial full range (up to failure) quasi-static compression test. Based on the experimental data, a correlation between the investigated ABS samples' stiffness evaluated through both compressive stress and mechanical vibration damping can be found.
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Noise has a negative impact on our environment and human health. For this reason, it is necessary to eliminate excessive noise levels. This paper is focused on the study of the sound absorption properties of materials with open-porous structures, which were made of acrylonitrile butadiene styrene (ABS) material using additive technology. Four types of structures (Cartesian, octagonal, rhomboid, and Starlit) were evaluated in this work, and every structure was prepared in three different volume ratios of the porosity and three different thicknesses. The sound absorption properties of the investigated ABS specimens were examined utilizing the normal incidence sound absorption and noise reduction coefficients, which were experimentally determined by the transfer function method using a two-microphone acoustic impedance tube. This work deals with various factors that influence the sound absorption performance of four different types of investigated ABS material's structures. It was found, in this study, that the sound absorption performance of the investigated ABS specimens is strongly affected by different factors, specifically by the structure geometry, material volume ratio, excitation frequency of an acoustic wave, material´s thickness, and air space size behind the tested sound-absorbing materials.
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Noise pollution is a negative factor that affects our environment. It is, therefore, necessary to take appropriate measures to minimize it. This article deals with the sound absorption properties of open-porous Acrylonitrile Butadiene Styrene (ABS) material structures that were produced using 3D printing technology. The material's ability to damp sound was evaluated based on the normal incidence sound absorption coefficient and the noise reduction coefficient, which were experimentally measured by the transfer function method using an acoustic impedance tube. The different factors that affect the sound absorption behavior of the studied ABS specimens are presented in this work. In this study, it was discovered that the sound absorption properties of the tested ABS samples are significantly influenced by many factors, namely by the type of 3D-printed, open-porous material structure, the excitation frequency, the sample thickness, and the air gap size behind the sound-absorbing materials inside the acoustic impedance tube.