Printable, stretchable metal-vapor-desorption layers for high-fidelity patterning in soft, freeform electronics.

High-fidelity patterning of thin metal films on arbitrary soft substrates promises integrated circuits and devices that can significantly augment the morphological functionalities of freeform electronics. However, existing patterning methods that decisively rely on prefabricated rigid masks are severely incompatible with myriad surfaces. Here, we report printable, stretchable metal-vapor-desorption layers (s-MVDLs) that can enable high-fidelity patterning of thin metal films on freeform polymeric surfaces. The printed rubbery matrix with highly mobile chains effectively repels various metal vapors from the surface and inhibits their condensation, thereby allowing selective metal deposition. The s-MVDLs are printed by direct ink writing techniques, enabling customizable and scalable thin metal patterns ranging from the micrometer to millimeter scale with high fidelity. Furthermore, the superior stretchability and mechanical robustness of the s-MVDLs allow highly compliant deformation along the substrates, enabling the construction of unconventional circuits and devices on multi-curvature, non-developable, and stretchable surfaces.

Photoresponse Analysis of All-Inkjet-Printed Single-Walled Carbon Nanotube Thin-Film Transistors for Flexible Light-Insensitive Transparent Circuit Applications.

We report daylight-stable, transparent, and flexible single-walled carbon nanotube thin-film transistors (SWCNT TFTs) using an all-inkjet printing process. Although most of the previous reports classified SWCNT TFTs as photodetectors, we demonstrated that SWCNT films actually show two different types of photoresponses depending on the power levels of light sources. The electrical characteristics of SWCNT TFTs show no significant change under daily illumination conditions such as halogen lamps and sunlight, while under high-power laser illumination, they change as reported in the previous results. In addition, the low-temperature solution process of the SWCNT with its one-dimensional nature allows us to realize highly transparent and flexible TFTs and logic circuits on plastic substrates. Our result will provide new insights into utilizing SWCNT TFTs for light-insensitive transparent and flexible electronic applications.

Nonpatterned Soft Piezoresistive Films with Filamentous Conduction Paths for Mimicking Multiple-Resolution Receptors of Human Skin.

Soft pressure sensors play key roles as input devices of electronic skin (E-skin) to imitate real human skin. For efficient data acquisition according to stimulus types such as detailed pressure images or macroscopic strength of stimuli, soft pressure sensors can have variable spatial resolution, just like the uneven spatial distribution of pressure-sensing receptors on the human body. However, previous methods on soft pressure sensors cannot achieve such tunability of spatial resolution because their sensor materials and read-out electrodes need to be elaborately patterned for a specific sensor density. Here, we report a universal soft pressure-sensitive platform based on anisotropically self-assembled ferromagnetic particles embedded in elastomer matrices whose spatial resolution can be facilely tuned. Various spatial densities of pressure-sensing receptors of human body parts can be implemented by simply sandwiching the film between soft electrodes with different pitches. Since the anisotropically aligned nickel particles form independent filamentous conductive paths, the pressure sensors show spatial sensing ability without crosstalk, whose spatial resolution up to 100 dpi can be achieved from a single platform. The sensor array shows a wide dynamic range capable of detecting various pressure levels, such as liquid drops (∼30 Pa) and plantar (∼300 kPa) pressures. Our universal soft pressure-sensing platform would be a key enabling technology for actually imitating the receptor systems of human skin in robot and biomedical applications.

Electronic Skin Based on a Cellulose/Carbon Nanotube Fiber Network for Large-Area 3D Touch and Real-Time 3D Surface Scanning.

Electronic skin (E-skin) based on tactile sensors has great significance in next-generation electronics such as biomedical application and artificial intelligence that requires interaction with humans. To mimic the properties of human skin, high flexibility, excellent sensing capability, and sufficient spatial resolution through high-level sensor integration are required. Here, we report a highly sensitive pressure sensor matrix based on a piezoresistive cellulose/single-walled carbon nanotube-entangled fiber network, which forms its own porous structure enabling a superior pressure sensor with a high sensitivity (9.097 kPa-1), a fast response speed (<2 ms), and orders of magnitude detection range with a detection limit of 1 Pa. Furthermore, the remarkable device expandability based on the ease of patterning and scalability allows easy implementation of a large-area pressure sensor matrix which has 2304 (48 × 48) pixels. Combined with a real-time pressure distribution monitoring system, a flexible 3D touch sensor that simultaneously displays plane coordinates and pressure information and a scanning device that detects the morphology of the soft body 3D surface are successfully demonstrated.

Dense Assembly of Finely Patterned Semiconducting Single-Walled Carbon Nanotubes via a Selective Transfer Method of Nanotube-Attracting Layers.

Development of technology for assembled single-walled carbon nanotube (SWCNT) film with the fine resolution is an essential technique for penetrating practical electronic applications. A promising approach is the assembly method by adding a chemical-functionalizing substrate to enhance affinity between the SWCNTs and the substrate. However, the various introduced approaches for solution-based assembly have suffered from low SWCNT deposition selectivity or low SWCNT deposition density. Herein, we demonstrated a facile method for selectively assembling semiconducting SWCNT network on the substrate. The substrate was prepared via a transfer printing of a poly-l-lysine (PLL)-coated poly(dimethylsiloxane) (PDMS) stamp. The thermal-assisted transfer method enabled an ultrafine PLL pattern (≤4 µm) and a high transfer yield (96.5%) by only one-time stamping without a change of the SWCNT-attracting nature. So, semiconducting SWCNTs were deposited on the patterned regions selectively and precisely. The benefit of the patterned semiconducting SWCNTs was lowering leakage current and turn-on voltage in the transfer characteristics by suppressing attachment of unnecessary SWCNT network. They showed excellent electrical performance, a log10(Ion/Ioff) ratio of 4.76, and an average value of linear field-effect mobility of 7.56 cm2/(V s). This research provides a simple but high-quality assembling technique of semiconducting SWCNTs, thereby improving the feasibility of solution-processed SWCNT-TFTs.

Ultraflexible and transparent electroluminescent skin for real-time and super-resolution imaging of pressure distribution.

The ability to image pressure distribution over complex three-dimensional surfaces would significantly augment the potential applications of electronic skin. However, existing methods show poor spatial and temporal fidelity due to their limited pixel density, low sensitivity, or low conformability. Here, we report an ultraflexible and transparent electroluminescent skin that autonomously displays super-resolution images of pressure distribution in real time. The device comprises a transparent pressure-sensing film with a solution-processable cellulose/nanowire nanohybrid network featuring ultrahigh sensor sensitivity (>5000 kPa-1) and a fast response time (<1 ms), and a quantum dot-based electroluminescent film. The two ultrathin films conform to each contact object and transduce spatial pressure into conductivity distribution in a continuous domain, resulting in super-resolution (>1000 dpi) pressure imaging without the need for pixel structures. Our approach provides a new framework for visualizing accurate stimulus distribution with potential applications in skin prosthesis, robotics, and advanced human-machine interfaces.

Transparent Large-Area MoS2 Phototransistors with Inkjet-Printed Components on Flexible Platforms.

Two-dimensional (2D) transition-metal dichalcogenides (TMDCs) have gained considerable attention as an emerging semiconductor due to their promising atomically thin film characteristics with good field-effect mobility and a tunable band gap energy. However, their electronic applications have been generally realized with conventional inorganic electrodes and dielectrics implemented using conventional photolithography or transferring processes that are not compatible with large-area and flexible device applications. To facilitate the advantages of 2D TMDCs in practical applications, strategies for realizing flexible and transparent 2D electronics using low-temperature, large-area, and low-cost processes should be developed. Motivated by this challenge, we report fully printed transparent chemical vapor deposition (CVD)-synthesized monolayer molybdenum disulfide (MoS2) phototransistor arrays on flexible polymer substrates. All the electronic components, including dielectric and electrodes, were directly deposited with mechanically tolerable organic materials by inkjet-printing technology onto transferred monolayer MoS2, and their annealing temperature of <180 °C allows the direct fabrication on commercial flexible substrates without additional assisted-structures. By integrating the soft organic components with ultrathin MoS2, the fully printed MoS2 phototransistors exhibit excellent transparency and mechanically stable operation.