A Graphene Spin Coatings for Cost-Effective Corrosion Protection for the Magnesium Alloy AZ31.

A graphene coating, prepared via spin coating on the Mg alloy AZ31, was characterized using Raman spectroscopy, scanning electron microscopy (SEM), and X-ray photoelectron spectroscopy (XPS). The Raman spectra indicated that the graphene spin coatings were uniform over the surface of AZ31. The SEM indicated the chemical composition of the graphene coating. The XPS analysis indicated that the carbon was mainly composed of conjugated double bonds. The corrosion behavior was evaluated from potentio-dynamic polarization curves and electrochemical impedance spectroscopy (EIS). The graphene coating decreased the corrosion rate of AZ31 by three orders of magnitude.

Large-Scale Integration of the Ion-Reinforced Phytic Acid Layer Stabilizing Magnesium Metal Anode.

Rechargeable magnesium batteries (RMBs) have garnered significant attention for their potential in large-scale energy storage applications. However, the commercial development of RMBs has been severely hampered by the rapid failure of large-sized Mg metal anodes, especially under fast and deep cycling conditions. Herein, a concept proof involving a large-scale ion-reinforced phytic acid (PA) layer (100 cm × 7.5 cm) with an excellent water-oxygen tolerance, high Mg2+ conductivity, and favorable electrochemical stability is proposed to enable rapid and uniform plating/stripping of Mg metal anode. Guided by even distributions of Mg2+ flux and electric field, the as-prepared large-sized PA-Al@Mg electrode (5.8 cm × 4.5 cm) exhibits no perforation and uniform Mg plating/stripping after cycling. Consequently, an ultralong lifespan (2400 h at 3 mA cm-2 with 1 mAh cm-2) and high current tolerance (300 h at 9 mA cm-2 with 1 mAh cm-2) of the symmetric cell using the PA-Al@Mg anode could be achieved. Notably, the PA-Al@Mg//Mo6S8 full cell demonstrates exceptional stability, operating for 8000 cycles at 5 C with a capacity retention of 99.8%, surpassing that of bare Mg (3000 cycles, 74.7%). Moreover, a large-sized PA-Al@Mg anode successfully contributes to the stable pouch cell (200 and 750 cycles at 0.1 and 1 C), further confirming its significant potential for practical utilization. This work provides valuable theoretical insights and technological support for the practical implementation of RMBs.

Enabling Ultrafast Single Mg2+ Insertion Kinetics of Magnesium-Ion Batteries via In Situ Dynamic Catalysis and Re-equilibration Effects.

Magnesium-ion batteries (MIBs) have great potential in large-scale energy storage field with high capacity, excellent safety, and low cost. However, the strong solvation effect of Mg2+ will lead to the formation of solvated ions in electrolytes with larger size and sluggish diffusion/reaction kinetics. Here, the concept of interfacial catalytic bond breaking is first introduced into the cathode design of MIBs by hybriding MoS2 quantum dots with VS4 (VS4@MQDs) as the cathode. The "in situ dynamic catalysis and re-equilibration" effects can catalyze the Cl-Mg bond breaking and trigger single Mg2+ insertion/extraction chemistries, which can significantly accelerate the diffusion and reaction kinetics, as verified by the decreased diffusion energy barriers (0.26 eV for Mg2+ vs 2.47 eV for MgCl+) and fast diffusion coefficient. Benefitting from these dynamic catalysis effects, the constructed VS4@MQD-based MIBs deliver a high discharge capacity of ∼120 mA h g-1 at 200 mA g-1 and a long-term cyclic stability of 1000 cycles at 1 A g-1. The improved performance and detailed characterizations well prove that the active ions in MIBs change from MgCl+/Mg2Cl3+ to Mg2+ with fast kinetics.

Corrosion protection properties of different inhibitors containing PEO/LDHs composite coating on magnesium alloy AZ31.

Corrosion inhibitors 2,5-pyridinedicarboxilate (PDC), sodium metavanadate (SMV) and 5-aminosalicylate (AS) were impregnated into porous PEO coatings respectively via vacuuming process, followed by fast sealing treatment in a Ce containing solution. After that layered double hydroxides (LDHs) based nanocontainers were respectively prepared on them via hydrothermal treatment. In frame of this work it was shown, that sealing effect for the pore was provided by formation of new phase CeO2 on the surface of PEO coatings. And, hydrothermal preparation for preparing LDHs leaded obvious changes in structure and thickness of the coatings. In addition, impregnation of inhibitors was in favor of improving LDHs content in final composite coatings. EIS result indicated that AS/Ce-HT specimen exhibited a best corrosion protection.

Achieving High Yield Strength and Ductility in As-Extruded Mg-0.5Sr Alloy by High Mn-Alloying.

The effect of Mn on the microstructure and mechanical properties of as-extruded Mg-0.5Sr alloy were discussed in this work. The results showed that high Mn alloying (2 wt.%) could significantly improve the mechanical properties of the alloys, namely, the tensile and compressive yield strength. The grain size of as-extruded Mg-0.5Sr alloys significantly was refined from 2.78 µm to 1.15 µm due to the pinning effect by fine α-Mn precipitates during the extrusion. Moreover we showed that the tensile yield strength and the compressive yield strength of Mg-0.5Sr-2Mn alloy were 32 and 40 percent age higher than those of Mg-0.5Sr alloy, respectively. Moreover, the strain hardening behaviors of the Mg-0.5Sr-2Mn alloy were discussed, which proved that a large number of small grains and texture have an important role in improving mechanical properties.

Corrosion and Residual Strength Analysis of High Pressure Die Casting AM Series Mg Alloys.

Higher pressure die casting (HPDC) AM series (Mg-Al-Mn) Mg alloys have wide application potential in the automobile industry. To promote its application, systematic investigation on the corrosion performance and corrosion residual strength of HPDC AM50+1Ce and AM60 was carried out. The corrosion of HPDC AM50+1Ce was more uniform, while the pitting corrosion of AM60 was more severe, and the mechanical properties of HPDC AM60 was more sensitive to corrosion. The residual strength of AM50+1Ce and AM60 after corrosion of 648 h was 199 MPa and 183 MPa, respectively. The findings can contribute to a better understanding of the corrosion and residual strength of HPDC AM series Mg alloys.

Effect of Zn Content on the Microstructure and Mechanical Properties of Mg-Al-Sn-Mn Alloys.

High performance Mg-6Al-3Sn-0.25Mn-xZn alloys (x = 0, 0.5, 1.0, 1.5, and 2.0 wt %) without rare earth were designed. The effects of different Zn contents on the microstructure and mechanical properties were systematically investigated. The addition of Zn obviously refines the as-cast alloys dendritic structure because of the increase in the number in the second phase. For the as-extruded alloys, an appropriate amount of Zn promotes complete recrystallization, thus increasing the grain size. As the Zn content increases, the texture gradually evolves into a typical strong basal texture, which means that the basal slip is difficult to initiate. Meanwhile, the addition of Zn promotes the precipitation of small-sized second phases, which can hinder the dislocation movement. The combination of texture strengthening and precipitation strengthening is the main reason for the improvement of alloys' strength.

Effect of Boron on the Grain Refinement and Mechanical Properties of as-Cast Mg Alloy AM50.

The effect of B addition on the microstructure and mechanical properties of AM50 was investigated, and the mechanism of grain refinement was clarified. Optical microscopy, X-ray diffraction, scanning electron microscopy, and electron probe microanalysis were used to characterize the microstructure evolution. The grain size of as-cast AM50 decreased from 550 µm to 100 µm with the B content increasing from 0 to 0.15 wt.%. AlB2 particles in the Al-3B master alloy transformed to Mg-B, and acted as the grain refiner. The addition of B to as cast AM50 alloy results in improved mechanical properties of AM50 + xB alloys. For instance, the YTS (yield tensile strength), UTS (ultimate tensile strength), and elongation of as cast AM50 + 0.15 wt.% B alloy was 94 MPa, 215 MPa, and 12.3%.

Strengthening Effects of Zn Addition on an Ultrahigh Ductility Mg-Gd-Zr Magnesium Alloy.

A newly developed Mg-2Gd-0.5Zr-xZn (x = 0.5, 1.0, 2.0, 3.0 wt %) alloy system exhibits significant strengthening by doping with Zn. In order to understand the strengthening mechanism, the microstructure, texture evolution, and mechanical properties of ultrahigh ductility Mg-2Gd-0.5Zr alloys with a Zn addition were systematically investigated. The addition of Zn results in the formation of Mg-Gd-Zn intermetallic compounds along grain boundaries, which encourages grain refinement during hot extrusion via the particle stimulated nucleation (PSN) mechanism. Furthermore, during texture sharpening the pole changes from <20 2 ¯ 1> to <01 1 ¯ 0>, which also occurred in the extruded alloys with Zn addition, which is unfavorable for the basal slip and tensile twinning. Mg-2Gd-0.5Zr-3Zn shows well-balanced strength and ductility with a tensile yield strength (YS) and ultimate tensile strength (UTS) of 285 and 314 MPa, accompanied by a high tensile elongation of 24%. They are superior to those of commercial AZ31. The enhanced strength is attributed to grain refinement, precipitation strengthening, and texture sharpening induced by alloying with Zn. The research result is also of great value to the development of low rare-earth, high strength, and high room temperature ductility magnesium alloy.

Sealing of anodized magnesium alloy AZ31 with MgAl layered double hydroxides layers.

In this work, anodized magnesium alloy AZ31 with and without boiling water sealing was pre-prepared, and then MgAl-layered double hydroxide (LDH) films were fabricated on it through hydrothermal chemical conversion of the pre-prepared anodic layer. The morphology, structure, and composition of the films were characterized by XRD, SEM, EDS, FT-IR, XPS and GDOES. It was found that the porosity of the films was reduced after in situ fabrication of the LDHs. The effects of boiling water sealing treatment on the anodized substrate were also discussed. Moreover, the polarization curve, EIS, and immersion tests showed that LDHs fabricated on the anodized substrate with boiling water sealing treatment exhibited a significant long period of protection for the substrate.

Microstructure, mechanical properties, bio-corrosion properties and cytotoxicity of as-extruded Mg-Sr alloys.

In this study, as-extruded Mg-Sr alloys were studied for orthopedic application, and the microstructure, mechanical properties, bio-corrosion properties and cytotoxicity of as-extruded Mg-Sr alloys were investigated by optical microscopy, scanning electron microscopy with an energy dispersive X-ray spectroscopy, X-ray diffraction, tensile and compressive tests, immersion test, electrochemical test and cytotoxicity test. The results showed that as-extruded Mg-Sr alloys were composed of α-Mg and Mg17Sr2 phases, and the content of Mg17Sr2 phases increased with increasing Sr content. As-extruded Mg-Sr alloy with 0.5wt.% Sr was equiaxed grains, while the one with a higher Sr content was long elongated grains and the grain size of the long elongated grains decreased with increasing Sr content. Tensile and compressive tests showed an increase of both tensile and compressive strength and a decrease of elongation with increasing Sr content. Immersion and electrochemical tests showed that as-extruded Mg-0.5Sr alloy exhibited the best anti-corrosion property, and the anti-corrosion property of as-extruded Mg-Sr alloys deteriorated with increasing Sr content, which was greatly associated with galvanic couple effect. The cytotoxicity test revealed that as-extruded Mg-0.5Sr alloy did not induce toxicity to cells. These results indicated that as-extruded Mg-0.5Sr alloy with suitable mechanical properties, corrosion resistance and good cytocompatibility was potential as a biodegradable implant for orthopedic application.

Microstructure, corrosion behavior and cytotoxicity of biodegradable Mg-Sn implant alloys prepared by sub-rapid solidification.

In this study, biodegradable Mg-Sn alloys were fabricated by sub-rapid solidification, and their microstructure, corrosion behavior and cytotoxicity were investigated by using optical microscopy, scanning electron microscopy equipped with an energy dispersive X-ray spectroscopy, X-ray diffraction, immersion test, potentiodynamic polarization test and cytotoxicity test. The results showed that the microstructure of Mg-1Sn alloy was almost equiaxed grain, while the Mg-Sn alloys with higher Sn content (Sn≥3 wt.%) displayed α-Mg dendrites, and the secondary dendrite arm spacing of the primary α-Mg decreased significantly with increasing Sn content. The Mg-Sn alloys consisted of primary α-Mg matrix, Sn-rich segregation and Mg2Sn phase, and the amount of Mg2Sn phases increased with increasing Sn content. Potentiodynamic polarization and immersion tests revealed that the corrosion rates of Mg-Sn alloys increased with increasing Sn content. Cytotoxicity test showed that Mg-1Sn and Mg-3Sn alloys were harmless to MG63 cells. These results of the present study indicated that Mg-1Sn and Mg-3Sn alloys were promising to be used as biodegradable implants.