Anisotropic phase-separated morphology of polymer blends directed by electrically pre-oriented clay platelets.

We describe a general pathway to prepare an anisotropic phase-separated polystyrene (PS) - poly(vinyl methyl ether) (PVME) blend morphology by using electrically pre-orientated clay platelets. The clay platelets were oriented in a PS/PVME blend by means of an externally applied AC electric field while the blend is in one phase. Following orientation step, phase separation of the blends was induced by a temperature jump above their lower critical solution temperature (LCST) in the presence of the oriented clay platelets. In this process, an early stage co-continuous PS/PVME morphology coarsened and turned anisotropic phase-separated morphology parallel to the direction defined by clay planes oriented by AC electric field. The degree of anisotropy of PS/PVME phase-separated morphology was characterized by image analysis and that was found to be linearly proportional to the degree of orientation of clay platelets obtained by a 2D Wide Angle X-ray Scattering (WAXS). Transmission Electron Microscope (TEM) image of the blend morphology revealed that clay platelets oriented to AC field direction were located in a PVME phase. The electrically ordered column structures of clay platelets in the PVME phase yielded anisotropic PS diffusion during the phase separation. This process provides a unique new way to develop directionally organized phase-separated morphology from partially miscible binary blends using nanoparticles in combination with an external electric field.

Anisotropic hydrogels formed by magnetically-oriented nanoclay suspensions for wound dressings.

Anisotropic hydrogels are produced, by magnetic alignment of magnetically sensitized nanoclays followed by polymerization of the hydrogel to freeze the developed oriented structure. The anisotropy in these hydrogels is quantitatively investigated using birefringence and 2D small angle X-ray scattering (SAXS) techniques. The oriented nanoclays being intrinsically birefringent provide optical anisotropy to the hydrogel and this orientation increases with the increase of the applied magnetic field strength. Moreover, 2D SAXS patterns also confirm that the nanoclays are oriented parallel to the permanent magnetic field in the hydrogel with an orientation order parameter of up to 0.67. The field-induced birefringence and 2D SAXS orientation results exhibit a linear correlation over the range of 0 to 9 tesla (T). The resultant anisotropic hydrogels exhibit substantial swelling anisotropy, making them suitable for wound dressings where the out of plane swelling is substantially higher than in-plane swelling to minimize in-plane stress damage to the wounds during healing.