Rare Earth Element Speciation in Coal and Coal Combustion Byproducts: A XANES and EXAFS Study.

Transitioning to a low-carbon economy, necessary to mitigate the impacts of anthropogenic climate change, will lead to a significant increase in demand for critical minerals such as rare earth elements (REE). Meeting these raw materials requirements will be challenging, so there is increasing interest in new sources of REE including coal combustion byproducts (CCBs). Extraction of REE from CCBs can be advantageous as it involves reusing a waste product, thereby contributing to the circular economy. While a growing body of literature reports on the abundance of REE in CCBs globally, studies examining the key factors which control their recovery, including speciation and mode of occurrence, are lacking. This study employed synchrotron-based X-ray absorption spectroscopy to probe the speciation and local bonding environment of yttrium in coals and their associated CCBs. Linear Combination Fitting identified silicate and phosphate minerals as the dominant REE-bearing phases. Taken together with the results of extended X-ray absorption fine structure (EXAFS) curve fitting, we find there is minimal transformation in the REE host phase during combustion, indicating it is transferred in bulk from the coals to the CCBs. Accordingly, these findings can be incorporated into the development of an efficient, environmentally conscious recovery process.

Recycling Coal Fly Ash for Super-Thermal-Insulating Aerogel Fiber Preparation with Simultaneous Al2O3 Extraction.

A large quantity of coal fly ash is generated worldwide from thermal power plants, causing a serious environmental threat owing to disposal and storage problems. In this work, for the first time, coal fly ash is converted into advanced and novel aerogel fibers and high-purity α-Al2O3. Silica-bacterial cellulose composite aerogel fibers (CAFs) were synthesized using an in situ sol-gel process under ambient pressure drying. Due to the unique "nanoscale interpenetrating network" (IPN) structure, the CAFs showed wonderful mechanical properties with an optimum tensile strength of 5.0 MPa at an ultimate elongation of 5.8%. Furthermore, CAFs with a high porosity (91.8%) and high specific surface area (588.75 m2/g) can inherit advanced features, including excellent thermal insulation, stability over a wide temperature range, and hydrophobicity (contact angle of approximately 144°). Additionally, Al2O3 was simultaneously extracted from the coal fly ash to ensure that the coal fly ash was fully exploited. Overall, low-cost woven CAFs fabrics are suitable for wearable applications and offer a great approach to comprehensively use coal fly ash to address environmental threats.

Application of coal fly ash based ceramic membranes in wastewater treatment: A sustainable alternative to commercial materials.

The continued increase in the global population has resulted in increased water demand for domestic, agricultural, and industrial purposes. These activities have led to the generation of high volumes of wastewater, which has an impact on water quality. Consequently, more practical solutions are needed to improve the current wastewater treatment systems. The use of improved ceramic membranes for wastewater treatment holds significant prospects for advancement in water treatment and sanitation. Hence, different studies have employed ceramic membranes in wastewater treatment and the search for low-cost and environmentally friendly starting materials has continued to engender research interests. This review focuses on the application of coal fly ash in membrane technology for wastewater treatment. The processes of membrane fabrication and the various limitations of the material. Several factors that influence the properties and performance of coal fly ash ceramic membranes in wastewater treatment are also presented. Some possible solutions to the limitations are also proposed, while cost analysis of coal fly ash-based membranes is explored to evaluate its potential for large-scale applications.

Preparation and characterization of P-type zeolite for adsorption of Cr3+, Ni2+, and Co2.

Acid-washed coal fly ash (AW-CFA) was subjected to wet grinding activation followed by hydrothermal crystallization to synthesize P zeolite (FAZ-P). The FAZ-P obtained at 120 °C for 24 h exhibited a maximum relative crystallinity of 93.15% and was employed for the adsorption of Cr3+, Ni2+, and Co2+ from aqueous solutions. The zeolitization of coal fly ash (CFA) leads to an increase in specific surface area to 44.00 m2/g, resulting in the formation of nano-sized P zeolite crystals with uniformly narrow fissures and sizes within the range of 10-30 nm. Adsorption experimental results indicate that FAZ-P exhibits maximum adsorption capacities of 49.03 mg/g for Cr3+, 22.20 mg/g for Ni2+, and 27.25 mg/g for Co2+. The adsorption equilibrium data for both mixed and single-metal ion solutions conform to the Langmuir model, with the affinity sequence for heavy metal ions being Cr3+ > Co2+ > Ni2+. The pseudo-first-order and pseudo-second-order kinetic models effectively described the adsorption behavior of Cr3+, Ni2+, and Co2+. Increasing the initial pH value of the solution significantly enhanced the adsorption capacity of the adsorbent for heavy metal ions. The removal mechanism of metal ions involves both adsorption and ion exchange processes. The thermodynamic parameters indicated that the adsorption process was spontaneous and endothermic.

Application of coal fly ash for trace metal adsorption from wastewater: A review.

Environmental pollution has become a global issue due to continuing anthropogenic activities that result in the production of enormous amounts of waste and the subsequent release of hazardous trace metals. The increasing levels of trace metals in the environment must be monitored regularly and reduced to prevent contamination of food chain. Numerous conventional technologies that are widely used for the removal of trace metals from environmental matrices have many drawbacks. Currently, the preferred method to remove trace metal ions is the adsorption process, which normally uses adsorbents. This review investigated the applications of coal fly ash (CFA) as a cost-effective adsorbent and the role it plays in the improved properties of nanomaterials that are used for treatment of trace metals in water. The use of CFA and its role in chemical modification processes results to high removal efficiency of trace metals. CFA is a by-product of coal combustion which is available in abundance and therefore its use is not only beneficial in water treatment processes, but also reduce the burden of solid waste disposal.

A study of the stabilization and solidification of heavy metals in co-vitrification of medical waste incineration ash and coal fly ash.

Medical waste incineration ash (MWIA) has significant concentrations of heavy metals, dioxins, and chlorine that, if handled incorrectly, might cause permanent damage to the environment and humans. The low content of calcium (Ca), silicon (Si), and aluminum (Al) is a brand-new challenge for the melting technique of MWIA. This work added coal fly ash (CFA) to explore the effect of melting on the detoxication treatment of MWIA. It was found that the produced vitrification product has a high vitreous content (98.61%) and a low potential ecological risk, with an initial ash solidification rate of 67.38%. By quantitatively assessing the morphological distribution features of heavy metals in ashes before melting and molten products, the stabilization and solidification rules of heavy metals during the melting process were investigated. This work ascertained the feasibility of co-vitrification of MWIA and CFA. In addition, the high-temperature melting and vitrification accelerated the detoxification of MWIA and the solidification of heavy metals.

Review of methods for alumina recovery from mudstone and coal fly ash.

Developing recovery methods from coal mine waste like mudstone and coal fly ash (CFA) is crucial to expanding the alumina supply beyond bauxite. This review explores various approaches for alumina recovery from mudstone and CFA. Six main leaching techniques are discussed-caustic soda, nitric acid, Sulphuric acid, hydrochloric acid, and leaching roasted coal mine wastes. Due to high silica content, these techniques differ from those for bauxite minerals. Alkaline solutions, like sodium and calcium hydroxide, show promise but are cost-intensive. Sulphuric acid, combined with calcium hydroxide or sodium carbonate before roasting, yields efficient results, surpassing 90 % recovery. Microbial extraction also shows promise, but commercialisation faces equipment accessibility challenges. Heat treatment and optimal calcination temperatures are crucial, especially with acid reagents like Sulphuric and hydrochloric acids, preferred for insolubility in silica and better recovery. Sustainable alumina recovery requires further research into economically viable and ecologically friendly technology. This review underscores the need for feasible, high-purity alumina recovery techniques from mudstone and CFA for industrialisation.

Microwave-Assisted Hydrothermal Synthesis of Pure-Phase Sodalite (>99 wt.%) in Suspension: Methodology Design and Verification.

Despite numerous studies focused on the hydrothermal (HT) synthesis of fly ash zeolites (FAZs), this method still has many limitations, the main of which is the low yield of zeolites. Hydrothermally synthesized zeolites are typically multiphase and exhibit low purity, which limits their applicability. Pure-phase zeolites have been primarily prepared from filtrates after alkaline mineralization of fly ashes, not directly in suspension. In addition, the published methodologies have not been tested in a wider set of samples, and thus their reproducibility is not confirmed. The aim of the study is to propose a reproducible methodology that overcomes the mentioned limitations. The influence of the Si/Al ratio (1.3:1-1:2), the type and concentration of the activator (2/4 M NaOH/KOH/LiOH), the reagent (30% LiCl), the duration (24-168 h), and the temperature (50-180 °C) of the synthesis phases were studied. The sequence of the synthesis phases was also optimized, depending on the type of heat transfer. The fly ashes were analyzed by wavelength-dispersive X-ray fluorescence (WD XRF), flame atomic absorption spectrometry (F-AAS), and X-ray diffraction (XRD). The energy intensity of the synthesis was reduced through the application of unique microwave digestion technology. Both microwave and combined (microwave and convection) syntheses were conducted. FAZs were identified and quantified by XRD analysis. This study presents a three-stage (TS) hydrothermal synthesis of pure-phase sodalite in suspension. Sodalite (>99 wt.%) was prepared from nine fly ashes under the following conditions: I. microwave phase: 120 °C, 150 min, solid-to-liquid ratio (S/L) 1:5, Si/Al ratio 1:1.5, and 4 M NaOH; II. convection phase: 120 °C, 24 h, S/L 1:40, and the addition of 30 mL of 30% LiCl; and III. crystallization: 70 °C for 24 h. The formation of rhombododecahedral sodalite crystals was confirmed by scanning electron microscope (SEM) images.

Mineral transformation and solidification of heavy metals during co-melting of MSWI fly ash with coal fly ash.

Melting is an efficient method to turn municipal solid waste incineration (MSWI) fly ash (FA) into non-hazardous material. Coal fly ash (CFA) was selected as the silica-alumina source to carry out co-melting research with MSWI FA in this work. The effects of the temperature and the CFA content on mineral transformation and the migration characteristics of heavy metals were analyzed. The results showed that the mixtures of MSWI FA and CFA reacted at high temperatures to mainly generate Ca2Al2SiO7, Ca2SiO4, and CaAl2Si2O8 primarily and then melted and formed the amorphous-phase vitreous body when the CFA content was more than 40% and the temperature was higher than 1300 °C. During the melting process, Cd and Pb were almost volatilized, while Cr, Mn, and Ni were almost retained. Besides, the volatilization rates of Cu and Zn fluctuated with the temperature and the CFA content. Suitable treatment temperature and CFA content were conducive to the transformation of the heavy metals in the FA into stable forms, and the melting products were no longer hazardous wastes because the vitreous body could effectively encapsulate heavy metals. This study aims to help reuse the FA and CFA collaboratively and be more environmentally friendly.

Comparative analysis of enriched flyash based cement-sand compressed bricks under various curing regimes.

This study investigates the substitution of traditional burnt clay bricks (BCB), used since 7000 BCE, with environmentally friendly Fly Ash-Cement and Sand Composite Bricks (FCBs), utilizing industrial waste like Coal Fly Ash (CFA) from thermal power plants. The research encompasses two phases: the first involves experimental production of FCBs, while the second focuses on optimizing FCBs by varying CFA (50%, 60%, 70%), Ordinary Portland Cement (OPC) content (9%-21%), and incorporating stone dust (SD) and fine sand. Comprehensive tests under normal and steam curing conditions, adhering to ASTM C 67-05 standards, include X-Ray Diffraction (XRD), Energy Dispersive X-Ray (EDX), and Scanning Electron Microscopy (SEM) analyses. Results indicate that steam curing enhances early strength, with an optimized mix (MD: 5S) achieving a compressive strength of 15.57 MPa, flexural strength of 0.67 MPa, water absorption rate of 20.08%, and initial rate of water absorption of 4.64 g/min per 30 in2, devoid of efflorescence. Notably, a 9% OPC and 50% CFA mix (MD: 1S) shows improved early strength of 4.95 MPa at 28 days. However, excessive CFA replacement (70%) with lesser cement content negatively impacts physio-mechanical properties. This research underscores the potential of FCBs as a sustainable and economically viable alternative to BCBs in the construction industry.

From waste to catalyst: Growth mechanisms of ZSM-5 zeolite from coal fly ash & rice husk ash and its performance as catalyst for tetracycline degradation in fenton-like oxidation.

Coal fly ash (CFA), an industrial solid waste, can be utilized to synthesize Zeolite Socony Mobil-5 (ZSM-5) by incorporating an external silica source. In this study, a series of ZSM-5 zeolites were synthesized using rice husk ash (RHA) as the primary silica source and CFA as the primary aluminum source under controlled hydrothermal reaction conditions, and the growth mechanism of ZSM-5 was investigated. The process of ZSM-5 growth was featured by the transformation of hyperpoly silico-aluminate in CFA and RHA into monomers. These monomers formed crystal nuclei connected in a five-membered ring structure under the influence of Tetrapropyl ammonium hydroxide (TPAOH). The surplus monomeric silica-aluminate grew on the nucleus surface due to the addition of the silica source within RHA (RHA-SiO2), ultimately resulting in the development of ZSM-5 zeolite. Characterization results demonstrated that RHA-SiO2 exhibited favorable physical and chemical properties during the ZSM-5 synthesis, with a crystallinity of 99.03%, a specific surface area of 321.19 m2/g, a weight loss of only 3.06% at 800 °C and a total acidity of 0.65 mmol/g. To evaluate the catalytic performance of ZSM-5, Fe/Cu-modified ZSM-5 was developed and used as the catalyst for the degradation of tetracycline (TC) in Fenton-like oxidation. The results indicated that Fe/Cu-ZSM-5 exhibited excellent activity and stability as the catalyst for TC degradation and mineralization. The maximum TC degradation rate reached 99.02% in 10 min and the TOC removal could be up to 69.32% in 2 h. Characterization results indicated that the Fe/Cu ions redox cycle accelerated the generation of active species (1O2 and ˙OH) in Fenton-like systems. The ZSM-5 zeolite synthesized from solid waste demonstrated superb stability and catalytic activity, leading to the effective removal of TC. Since real wastewater generally contains various pollutants, future research efforts should focused on multi-pollutant treatment.

Thermal Studies of Fractionated Lignite and Brown Coal Fly Ashes.

Coal fly ash (CFA), a by-product of coal combustion, is a valuable raw material for various applications. However, the heterogeneous nature of the composition and properties of CFA provides challenges to its effective usage and utilisation. This study investigates the thermal behaviour of the fly ashes of lignite (FA1) and brown coal (FA2) and their fractions obtained by dry aerodynamic separation. Thermal analysis techniques, including thermogravimetry (TG), differential scanning calorimetry (DSC), and evolved gas analysis (EGA), were used to characterise the behaviour of the fly ash fractions while heating up to 1250 °C. The results reveal distinct differences in the thermal behaviour between ash types and among their different size fractions. For the FA1 ashes, the concentration of calcium-rich compounds and the level of recrystallisation at 950 °C increased with the decrease in particle size. The most abundant detected newly formed minerals were anhydrite, gehlenite, and anorthite, while coarser fractions were rich in quartz and mullite. For the FA2 ashes, the temperature of the onset of melting and agglomeration decreased with decreasing particle size and was already observed at 995 °C. Coarser fractions mostly remain unchanged, with a slight increase in quartz, mullite, and hematite content. Recrystallisation takes place in less extension compared to the FA1 ashes. The findings demonstrate that the aerodynamic separation of fly ashes into different size fractions can produce materials with varied thermal properties and reactivity, which can be used for specific applications. This study highlights the importance of thermal analysis in characterising fly ash properties and understanding their potential for utilisation in various applications involving thermal treatment or exposure to high-temperature conditions. Further research on advanced separation techniques and the in-depth characterisation of fly ash fractions is necessary to obtain materials with desired thermal properties and identify their most beneficial applications.

Impacts and mechanism of coal fly ash on kitchen waste composting performance: The perspective of microbial community.

Aerobic composting is eco-friendly and sustainable practice for kitchen waste (KW) disposal to restore soil fertility and reduce environmental risks. However, KW compact structure, perishable nature, acidification by anaerobic acidogens, inhibits the metabolism of aerobic microbes, insufficient breakdown of organic matters, and prolong the composting duration. This study, co-composted coal fly ash (FA), to regulate bacterial dynamics, co-occurrence patterns and nutrients transformation in KW composting. Our results indicated, FA created suitable environment by increasing pH and temperature, which facilitated the proliferation and reshaping of microbial community. FA fostered the relative abundances of phlya (Proteobacteria, Chloroflexi and Actinobacteriota) and genera (Bacillus, Paenibacillus and Lysinibacillus), which promoted the nutrients transformation (phosphorus and nitrogen) in KW compost. FA enhanced the mutualistic correlations between bacterial communities, promoted the network complexity (nodes & edges) and contains more positive connections, which reflect the FA amendment effects. KW mature compost seed germination index reached >85% of FA treatment, indicated the final products fully met the Chinese national standard for organic fertilizer. These findings might provide opportunity to advance the KW composting and collaborative management of multiple waste to curb the current environmental challenges.