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Nowadays, it is highly desirable to achieve high strength, flexibility and electrochemical performance for supercapacitor electrodes simultaneously. Herein, few-layer MXene flakes are assembled into free-standing films by facile vacuum-filtration method, in which hydrophilic-functionalized carbon nanotubes (CNTs) are further incorporated. The morphology of MXene/CNT composite films evolves from compact to 'CNT in MXene' to laminar to 'MXene in CNT' and finally to separate structures when increasing the CNT weight percentage. Among them, the laminar structure in which thin MXene and CNT layers are stacked alternately is demonstrated to be the best. The laminar MXene/CNT film possesses much higher strength, elongation and specific capacitance than MXene film due to the engineered porosity, good interaction between MXene flakes and CNTs, and proper CNTs' distribution. As a result, high specific capacitance of 423.4 F g-1at 1 A g-1and capacitance retention of nearly 60% at 10 A g-1are accomplished. Moreover, the composite film is flexible and withstands bending up to 180°, indicating that the proposed laminar MXene/CNT composite film is a superb candidate for flexible supercapacitors.
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As a critical material for high-temperature components of aero-engines, the mechanical properties of Ti65 alloy, subjected to high-temperature and long-term thermal exposure, directly affect its service safety. The room-temperature tensile properties of the Ti65 alloy after thermal exposure to temperatures ranging from 450 °C to 650 °C for 100 h were investigated. The results indicate that as the thermal exposure temperature increases, the strength of Ti65 alloy initially increases and then decreases, while ductility exhibits a decreasing trend. The strength of the thermally exposed alloy positively correlates with the size and content of the α2 phase. The ductility of the thermally exposed alloy is comprehensively influenced by the surface oxidation behavior, α2 phase, and silicides. After the prolonged thermal exposure, stress concentration at the crack tips within the oxide layer was enhanced with the increased thickness of the surface TiO2 oxide layer, leading to premature fracture due to reduced alloy ductility. Furthermore, the α2 phase in the matrix promotes the planar slip of dislocations, while silicides at the α/ß phase boundaries hinder dislocation motion, causing dislocation pile-ups. Both behaviors facilitate crack nucleation and deteriorate alloy ductility.
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Low-alloyed Mg-Li-Er alloys were developed in this study and a bimodal-grained structure was obtained by varying the trace Er content and extrusion temperature. The alloys displayed a good strength-ductility synergy, i.e., a tensile yield strength (TYS) of 270 MPa and an elongation (EL) of 19.1%. Microstructural characterization revealed that the formation of numerous submicron Mg24Er5 particles favored a high density of low-angle grain boundaries (LAGBs) inside the deformed grains and inhibited dynamic recrystallization (DRX). The resultant coarse unDRXed grains with a strong basal texture and considerable LAGBs, together with the fine DRXed grains, contributed to the high strength-ductility synergy.
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Development of biobased aliphatic polyesters with better mechanical (tensile) properties in film has attracted considerable attention. This report presents the synthesis of soluble network biobased aliphatic polyesters by acyclic diene metathesis (ADMET) polymerization of bis(undec-10-enyl)isosorbide diester [M1, dianhydro-D-glucityl bis(undec-10-enoate)] in the presence of a tri-arm crosslinker [CL, glycerol tris(undec-10-enoate)] using a ruthenium-carbene catalyst, and subsequent olefin hydrogenation using RhCl(PPh3)3. The resultant polymers, after hydrogenation (expressed as HCP1) and prepared in the presence of 1.0 mol% CL, showed better tensile properties than the linear polymer (HP1) with similar molecular weight [tensile strength (elongation at break): 20.8 MPa (282%) in HP1 vs. 35.4 MPa (572%) in HCP1]. It turned out that the polymer films prepared by the addition of CL during the polymerization (expressed as a 2-step approach) showed better tensile properties. The resultant polymer film also shows better tensile properties than the conventional polyolefins such as linear high density polyethylene, polypropylene, and low density polyethylene.
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Invar 36 exhibits extremely low thermal expansion coefficients at low temperatures but also low yield strength (YS), which greatly restricts its application as a structural material. In this study, a small fraction of pure titanium powder particles was added into Invar 36 by powder mixing and selective laser melting (SLM) with the aim of further improving tensile strengths of Invar 36. It was found that increased laser power led to increased grain size and to slight decrease in YS in Invar 36. During SLM, amorphous SiO2 nanoparticles were formed and homogeneously distributed in Invar 36. With the addition of 2 at% Ti powder particles, grains became larger and the crystallographic texture along <001> and <111> increased to some extent. Moreover, the bottom of solidified melt pools was segregated with Ti while the matrix was homogeneously decorated by a great number of nano-sized spherical Ti2O3 particles. These particles were found to have effectively impeded dislocation motion during plastic deformation, leading to significant improvement in 0.2% YS and ultimate tensile strength. The above precipitation led to consumption of a small amount of Ni from the matrix, which caused a minor compromise in thermal expansion properties. Nonetheless, the newly synthesized Invar 36-Ti alloy still exhibits low thermal expansion coefficients at low temperatures and remarkably enhanced tensile strengths.
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Heat treatment is an important process for optimizing the microstructures of superalloys, and the cooling rate after solid solution treatment is one of the most critical parameters. In this work, we treated solid solution MAR-M247 alloys with water quenching, air cooling, and furnace cooling. Microstructure characterization, hardness, and room temperature tensile tests were conducted to investigate the effect of cooling rate on the microstructure and mechanical properties of MAR-M247 alloys. The results showed that the cooling rate after solid solution treatment mainly affected the precipitation behavior of the secondary γ' phase, but it had few effects on other microstructure characterizations, including grain size, γ/γ' eutectic, and MC carbide. The water-quenched sample had the highest cooling rate (400 °C/s) and hardness (400 HV) but suffered from premature fracture because of quenching cracks. A further decrease in cooling rate from 1.5 °C/s to 0.1 °C/s deteriorated hardness (384 HV to 364 HV) and yield strength (960 MPa to 771 MPa) but increased elongation (8.5% to 13.5%). Moreover, the deformation mechanism was transformed from dislocation shearing to Orowan bypassing. The decreased yield strength was mainly due to the weakened precipitation strengthening resulting from γ'-phase coarsening. The improved elongation was attributed to not only the higher work-hardening index caused by interface dislocation networks but also the more uniform deformation, which delayed necking.
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Elastic yarns are the key component of high-performance compression garments. However, it remains a challenge to fabricate anti-fatigue yarns with high mechanical force and long elongation for generating compression garments with prolonged wear. In this paper, we report the development of anti-fatigue double-wrapped yarns with excellent mechanical properties by wrapping high-denier Spandex with nylon filaments in opposite twists. In particular, high-denier (560 D) Spandex as the core was untwisted, which can maximally reduce the interaction between the core and wrapping filaments, enabling high elongation of double-wrapped yarns. In addition, we chose 70 D nylon filaments with a tensile force of 3.87 ± 0.09 N as the wrapping materials to provide sufficient force for double-wrapped yarns. Notably, opposite twists were induced for the inner and outer wrapping filaments to achieve a balanced stable yarn structure. By systematically optimizing manufacturing parameters, including inner wrapping density, outer wrapping density, take-up ratio, and drafting ratio, we obtained double-wrapped yarn with excellent tensile stress (32.59 ± 0.82 MPa) and tensile strain (357.28% ± 9.10%). Notably, the stress decay rate of optimized yarns was only 12.0% ± 2.2%. In addition, the optimized yarn was used as the weft-lining yarn for generating weft-lined fabrics. The elastic recovery rate of the obtained fabric was decreased by only 2.6% after five cyclic stretches, much lower than the control fabric. Our design of anti-fatigue double-wrapped yarns could be widely used for fabricating high-performance compression garments.
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This research investigated the relationship between volume energy density and the microstructure, density, and mechanical properties of the Ti-5Al-5Mo-3V-1Cr-1Fe alloy fabricated via the SLM process. The results indicate that an increase in volume energy density can promote a transition from a columnar to an equiaxed grain structure and suppress the anisotropy of mechanical properties. Specifically, at a volume energy density of 83.33 J/mm3, the average aspect ratio of ß grains reached 0.77, accompanied by the formation of numerous nano-precipitated phases. Furthermore, the relative density of the alloy initially increased and then decreased as the volume energy density increased. At a volume energy density of 83.33 J/mm3, the relative density reached 99.6%. It is noteworthy that an increase in volume energy density increases the ß grain size. Consequently, with a volume energy density of 83.33 J/mm3, the alloy exhibited an average grain size of 63.92 µm, demonstrating optimal performance with a yield strength of 1003.06 MPa and an elongation of 18.16%. This is mainly attributable to the fact that an increase in volume energy density enhances thermal convection within the molten pool, leading to alterations in molten pool morphology and a reduction in temperature gradients within the alloy. The reduction in temperature gradients promotes equiaxed grain transformation and grain refinement by increasing constitutive supercooling at the leading edge of the solid-liquid interface. The evolution of molten pool morphology mainly inhibits columnar grain growth and refines grain by changing the grain growth direction. This study provided a straightforward method for inhibiting anisotropy and enhancing mechanical properties.
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The mechanical properties of textile materials play a crucial role in determining their comfort, functionality, performance, safety, and aesthetics. Understanding and optimizing these properties is essential to meet consumer demands. Key aspects of mechanical properties, such as surface roughness, abrasion resistance, and compression, have a significant impact on the touch and durability of the material, as demonstrated by various research studies. This study focuses on analyzing the mechanical properties of materials produced of different polymer yarns and their changes under combined aging factors. The findings emphasize the significance of textile abrasion resistance and surface roughness measurement, particularly for aged materials. Although the use of recycled polyester yarn is sustainable and offers advantages such as higher tensile strength, the results have shown that the use of conventional polyester yarn is more advantageous overall as it has higher abrasion resistance, a smoother surface texture, and better elasticity retention after aging. The insights presented are vital for designing high-performance sportswear, which is crucial in today's competitive environment.
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A novel non-magnetic Fe-21Cr-15Ni-5Mn-2Mo austenitic stainless steel with high strength and plasticity has been developed. The microstructure and liquid helium temperature (4.2 K) tensile properties of the top and bottom samples of large-size forged flat steel after solution treatment at 1090 °C were investigated. The results showed that the average grain size of the bottom sample (48.0 ± 6.7 µm) was smaller than that of the top sample (58.8 ± 15.3 µm), and the MX precipitates and Z phases were distributed in the matrix of the samples. The 4.2 K strengths of the samples at the top and bottom were high, and large amounts of annealing twin boundaries played a certain role in strengthening. After cryogenic tensile testing, large amounts of deformation twins, stacking faults, and dislocations were generated inside the austenite grains of both samples, which helped the material to obtain higher plasticity and strength. The top and bottom samples possessed excellent synergies of strength and plasticity at 4.2 K, and the 4.2 K tensile properties of the top sample were as follows: ultimate tensile strength (UTS) of 1850 MPa, yield strength (YS) of 1363 MPa, and elongation (EL) of 26%. The tested steel is thus believed to meet the requirements of combined excellent strength and plasticity within a deep cryogenic environment, and it would be a promising material candidate for manufacturing superconducting coil cases to serve in new generation fusion engineering.
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Nowadays, as consumer expectations have increased worldwide, the importance of polymer materials performance has been raised to a new level. Efforts are required to produce a high-quality product that maintains its quality despite aging factors in certain geographical locations. In the experimental part of this study, polyester materials produced from conventional and recycled yarns, further intended for the production of sportswear, were exposed to natural weathering. Before and after the exposure, the following material properties were investigated: material surface appearance, material thickness, mass per unit area, horizontal and vertical density, surface roughness, tensile properties (force at break, elongation at break), water vapor permeability, liquid dispersion and drying of the material. The results indicate that the surface mass and thickness of all exposed polyester materials decreased after aging due to material shrinkage. The results indicated that prolonged aging negatively affected the values of elongation and force at break. The recycled material exhibited the highest overall decreases in elongation and force at break, but lower surface roughness. In addition, recycled material exhibited a shorter drying time than that of conventional material, both before and after aging.
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As a type of ultra-high strength steel, AerMet100 steel is used in the aerospace and military industries. Due to the fact that AerMet100 steel is difficult to machine, people have been exploring the process of additive manufacturing to fabricate AerMet100 steel. In this study, AerMet100 steel was produced using an in situ rolling hybrid with wire arc additive manufacturing. Microstructure, tensile properties, and fracture toughness of as-deposited and heat-treated AerMet100 steel were evaluated in different directions. The results reveal that the manufacturing process leads to grain fragmentation and obvious microstructural refinement of the AerMet100 steel, and weakens the anisotropy of the mechanical properties. After heat treatment, the microstructure of the AerMet100 steel is mainly composed of lath martensite and reversed austenite. Alloy carbides are precipitated within the martensitic matrix, and a high density of dislocations is the primary strengthening mechanism. The existence of film-like austenite among the martensite matrix enhances the toughness of AerMet100 steel, which coordinates stress distribution and restrains crack propagation, resulting in an excellent balance between strength and toughness. The AerMet100 steel with in situ rolling is isotropy and achieves the following values: an average ultimate strength of 1747.7 ± 16.3 MPa, yield strength of 1615 ± 40.6 MPa, elongation of 8.3 ± 0.2% in deposition direction, and corresponding values in the building direction are 1821.3 ± 22.1 MPa, 1624 ± 84.5 MPa, and 7.6 ± 1.7%, and the KIC value up to 70.6 MPa/m0.5.
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To address the issue of pavement cracking due to brittle concrete in road and bridge engineering, this study explores the use of high-ductility magnesium phosphate cementitious concrete (HD-MPCC) for rapid repairs. The deformation and frost properties of HD-MPCC are analyzed to assess its suitability for this application. Deformation properties were tested for HD-MPCC specimens cured in both air and water. Subsequent tests focused on the frost performance and mechanical properties after freeze-thaw cycles. A mercury penetration technique was utilized to examine the pore structure. The findings reveal that the expansion deformation of HD-MPCC increases with curing age in both air and water conditions, and the quantitative relationship between the expansion deformation and curing age of HD-MPCC was analyzed. Additionally, the freeze-thaw cycles led to a decrease in mass loss, the relative dynamic elastic modulus, the ultimate tensile strength, the ultimate tensile strain, the flexural strength, and the peak deflection. The volume fraction of harmless and less harmful pores gradually decreased as the freeze-thaw cycle increased, while the volume fraction of more harmful pores increased, resulting in a decrease in the strength, ultimate tensile strain, and peak deflection.
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Rolling treatments have been identified as a promising fabrication and deformation processing technique for graphene/metal composites with high performance. However, it is still a challenge to choose appropriate rolling parameters to achieve high strength, ductility and electrical conductivity of the composite simultaneously. In this study, graphene/Cu composites were prepared with an in situ growth method and rolling treatment. The effects of rolling deformation and temperature on the microstructural evolution of graphene and Cu grains, interface bonding between graphene and the matrix, mechanical and electrical properties were systemically investigated. The cold-rolled composite with 85% deformation displayed a maximum ultimate strength of 548 MPa, a high elongation of 8.8% and a good electrical conductivity of 86.2% IACS. This is attributed to oriented graphene arrangement and matrix grain refinement. Our research provides a comprehensive understanding for the rolling behavior of graphene/Cu composites, and can promote the development of graphene-based composites with high performance.
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The tensile properties and work-hardening behavior of austempered bainitic steels below martensite start temperature (Ms) were investigated and compared with those of bainitic steel austempered above Ms. The results show that the tensile strength and yield strength increased from 1096 MPa and 734 MPa to 1203 MPa and 951 MPa, respectively, when the austempering temperature was decreased from 400 °C to 300 °C. However, the total elongation decreased from 23% to 16%. The martensite-retained austenite blocks and bainitic ferrite laths are significantly refined. With a decrease in the austempering temperature, the volume fraction of retained austenite decreased from 15.4 vol% to 6.2 vol%. The carbon content in retained austenite increased from 1.12 wt% to 1.69 wt%. All tensile specimens exhibited three stages of deformation in the differential Crussard-Jaoul (C-J) models. The difference in ductility is mainly attributed to the transformation of the retained austenite blocks into strain-induced martensite during deformation. The initial content of retained austenite is the main factor affecting the ductility of bainitic steels. Therefore, the work-hardening ability of austempered bainitic steel above Ms is higher than that of bainitic steel below Ms.
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In order to deeply investigate the tensile properties and fracture behaviors that are obtained by tensile tests of welded joints, constitutive and damage models are imperative for analyzing the tensile behaviors. In this work, the tensile tests are conducted on the T-welded joint specimens of aluminum alloy 6061-T6, which were cut from the T-welded joints of thin-walled parts under different welding currents of Tungsten Inert Gas Welding (TIGW). A modified Johnson-Cook (J-C) model based on the original J-C equation, Swift model, Voce model, and Hockett-Sherby (H-S) model, their linear combination model, and fracture failure model are constructed and applied to simulate tensile behaviors, combined with tensile test data. What is more, the finite element (FE) simulation of tension tests is executed with the VUMAT and VUSDFLD subroutines. Compared to those results simulated with different fracture criteria and tensile experiments, the tensile strength and yield strength of T-welded joint thin-walled parts under different welding currents were achieved, and their best mean errors were only about 1%. Furthermore, the accuracy of different fracture criteria is also evaluated by the correlation coefficient and mean squared error. The results show that the combination model can accurately predict the tensile properties and fracture behaviors of T-welded joints better than the single model, especially the results simulated with the Swift-H-S model and H-S-Voce model, which are in good agreement with tensile test results, which will provide an analysis foundation for enhancing the welding assembly quality and preventing fracture failure for complex thin-walled antenna structures.
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This research delves into the impact of incorporating thermally treated oyster shell powder (TOS), a biowaste filler, into low-density polyethylene (LDPE) to develop a LDPE/TOS blend, aiming at enhancing food packaging materials. The LDPE/TOS blend portrays advantageous characteristics such as augmented mechanical strength, thermostability, crystallinity, water absorption, and improved hydrophobicity with TOS content up to 50%. Microstructure analysis reveals a transition from a sparse to a more interconnected structure, contributing to the amplified tensile strength. The blend demonstrates increased barrier properties against water vapor transmission, which is attributed to elongated diffusion paths induced by the TOS particles. Application of the blend material in vegetable preservation trials manifested a substantial reduction in water loss compared to pure LDPE or no packaging. This biowaste-based blend film extends the shelf-life of chicken significantly when compared to that of pure LDPE. Importantly, the LDPE/TOS blend exhibits excellent antibacterial properties against both Escherichia coli and Staphylococcus aureus.
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LT21 a type of aluminum alloy used for the irradiation channel of the first heavy water research reactor (HWRR) in China. Studying the mechanical property of irradiated LT21 aluminum under actual service conditions is essential for evaluating its application property. In this paper, tensile specimens of irradiated LT21 were manufactured from the decommissioned irradiation channel of an HWRR; then, tensile tests were carried out, and then the fracture surfaces were observed. The effect of neutron irradiation on tensile behavior and the failure mechanism was analyzed by comparing the result of irradiated and unirradiated LT21 specimens. The results show that, with the thermal neutron flux increasing to 2.38 × 1022 n/cm2, the YS gradually increased from the initial 158 MPa to 251 MPa, the UTS increased from 262 MPa to 321 MPa, and the elongation decreased from 28.8% to about 14.3%; the brittle fracture of the LT21 specimen appeared after irradiation, and the proportion of brittle fracture increased as the neutron fluence increased; the nanophase structures, with a size of less than 50 nm, were precipitated in the LT21 aluminum alloy after neutron irradiation. Transmutation Si is presumed to be the main cause of the radiation effect mechanism of LT21.
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Quinoa is a pseudo-cereal with great nutritional and functional qualities, serving as an excellent substitution to develop quinoa-containing foods. This study aimed to explore the influence of quinoa flour substitution on quality characteristics of wheat flour (WF). WF was substituted with different level of quinoa core flour, ground quinoa whole flour and recombined quinoa whole flour. Increasing levels of quinoa flour in WF declined dough swelling index, while increased falling number of composite flours. Besides, quinoa flour substitution considerably decreased the chemical forces of gluten in composite flours. The proportions α-helix and ß-sheets reduced, while the random coil proportion increased in gluten secondary structure. SEM images revealed that the gluten network structure was severely damaged. Our findings indicated that substitution of WF with quinoa flours was promising to be developed as an ingredient for food products.
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Concrete infrastructure repair remains a formidable challenge. The application of engineering geopolymer composites (EGCs) as a repair material in the field of rapid structural repair can ensure the safety of structural facilities and prolong their service life. However, the interfacial bonding performance of existing concrete with EGCs is still unclear. The purpose of this paper is to explore a kind of EGC with good mechanical properties, and to evaluate the bonding performance of EGCs with existing concrete using a tensile bonding test and single shear bonding test. At the same time, X-ray diffraction (XRD) and Scanning electron microscopy (SEM) were adopted to study the microstructure. The results showed that the bond strength increased with the increase in interface roughness. For polyvinyl alcohol (PVA)-fiber-reinforced EGCs, the bond strength increased with the increase in FA content (0-40%). However, with the change of FA content (20-60%), the bond strength of polyethylene (PE) fiber-reinforced EGCs have little change. The bond strength of PVA-fiber-reinforced EGCs increased with the increase in water-binder ratio (0.30-0.34), while that of PE-fiber-reinforced EGCs decreased. The bond-slip model of EGCs with existing concrete was established based on the test results. XRD studies showed that when the FA content was 20-40%, the content of C-S-H gels was high and the reaction was sufficient. SEM studies showed that when the FA content was 20%, the PE fiber-matrix bonding was weakened to a certain extent, so the ductility of EGC was improved. Besides, with the increase in the water-binder ratio (0.30-0.34), the reaction products of the PE-fiber-reinforced EGC matrix gradually decreased.