Novel Hybrid Manufacturing Process of CM247LC and Multi-Material Blisks.

The study on CM247LC used the traditional approach for Near-Netshape Hot Isostatic Pressing (NNSHIP) with sacrificial low carbon steel tooling, which was built using Selective Laser Melting (SLM), to produce a shaped CM247LC blisk. The assessment of the microstructure focused on both the exterior components in order to determine the depth of the Fe-diffusion layer and on the interior microstructure. Samples were extracted from the Hot Isostatic Pressed (HIPped) components for tensile testing at both room and elevated temperatures. The components were scanned to assess the geometrical shrinkages due to Hot Isostatic Pressing (HIPping). An oversized blisk was also produced based on the measurements as a demonstrator component. In addition, a further study was carried out on a novel idea that used a solid IN718 disk in the centre of the blisk to create a multi-material component.

Accelerated Discovery of Thermoelectric Materials: Combinatorial Facility and High-Throughput Measurement of Thermoelectric Power Factor.

A series of processes have been developed to facilitate the rapid discovery of new promising thermoelectric alloys. A novel combinatorial facility where elements are wire-fed and laser-melted was designed and constructed. Different sample compositions can be achieved by feeding different element wires at specific rates. The composition of all the samples prepared was tested by energy dispersive X-ray spectroscopy (EDS). Then, their thermoelectric properties (power factor) at room temperature were screened in a specially designed new high-throughput setup. After the screening, the thermoelectric properties can be mapped with the possibility of identifying compositional trends. As a proof-of-concept, a promising thermoelectric ternary system, Al-Fe-Ti, has been identified, demonstrating the capability of this accelerated approach.