The Development and Performance of Knitted Cool Fabric Based on Ultra-High Molecular Weight Polyethylene.

In order to withstand high-temperature environments, ultra-high molecular weight polyethylene (UHMWPE) fibers with cooling properties are being increasingly used in personal thermal management textiles during the summer. However, there is relatively little research on its combination with knitting. In this paper, we combine UHMWPE fiber and knitting structure to investigate the impact of varying UHMWPE fiber content and different knitting structures on the heat and humidity comfort as well as the cooling properties of fabrics. For this purpose, five kinds of different proportions of UHMWPE and polyamide yarn preparation, as well as five kinds of knitted tissue structures based on woven tissue were designed to weave 25 knitted fabrics. The air permeability, moisture permeability, moisture absorption and humidity conduction, thermal property, and contact cool feeling property of the fabrics were tested. Then, orthogonal analysis and correlation analysis were used to statistically evaluate the properties of the fabrics statistically. The results show that as the UHMWPE content increases, the air permeability, heat conductivity, and contact cool feeling property of the fabrics improve. The moisture permeability, moisture absorption and humidity conductivity of fabrics containing UHMWPE are superior to those containing only polyamide. The air permeability, moisture permeability, and thermal conductivity of the fabrics formed by the tuck plating organization are superior to those of the flat needle plating and float wire plating organization. The fabric formed by 2 separate 2 float wire organization has the best moisture absorption, humidity conduction, contact cool feeling property.

All-Textile Piezoelectric Nanogenerator Based on 3D Knitted Fabric Electrode for Wearable Applications.

Flexible, air permeable and elastic self-powered sensors for human motion monitoring and assisted medical rehabilitation have recently become a hot research topic. However, most current piezoelectric sensors can not account for many characteristics. Addressing this challenge, an all-textile piezoelectric sensor (ATPS) based on 3D structured knitted fabric electrodes is reported. The ATPS consists of a piezoelectric element polyvinylidene fluoride nanofiber membrane, flexible knitted fabric electrodes, and an elastic self-adhesive bandage. Based on the flexible and efficient knitting technology, the sensor has the advantages of low cost, flexibility, simple structure, and convenient large-area manufacturing. Experimental and finite element simulation results show that the knitting pattern of fabric electrodes can enhance the piezoelectric output of ATPS. The optimal ATPS has a high voltage response sensitivity of up to 0.68 V/kPa. The proposed ATPS responds to a wide range of input forces from 0.098 to 724 N in self-powered mode, verifying its feasibility as a tactile sensor for human motion detection and recognition (throat swallowing, wrist bending, elbow bending, knee bending, walking slowly, running fast) and as a pressure sensor (Morse code, digit recognition) and demonstrating its potential for motion tracking, medical rehabilitation, and human-computer interaction.

Highly Stretchable and Multimodal MXene/CNTs/TPU Flexible Resistive Sensor with Hierarchical Structure Inspired by Annual Ring for Hand Rehabilitation.

With the advent of the intelligent age and people's higher pursuit of health, wearable sensors with functions of health monitoring and assisting physical rehabilitation are increasingly favored by consumers. Wherein, highly stretchable flexible sensors show promising potential, but the unstable conductivity under large strains remains a great challenge to develop flexible wearable sensors with both a wide work range and strain insensitivity. Based on this, a MXene/CNTs/TPU flexible resistive sensor (MCT/FRS) with hierarchical structure inspired by the annual ring was proposed. Benefiting from the bioinspired structure with tightly warped inner layers and deformable spring structure outside, the MCT/FRSs enable stable sensing over a wide working range of up to 700% under the stretching mode, as well as superior durability (7500 cycles). It also possessed linear and adjustable piezoresistive properties under the compression mode. Finally, the sensor was not only successfully employed for monitoring various human movements but also was utilized to assist hand rehabilitation in patients with Guillain-Barré syndrome in both stretching and compression modes. This work provides promising and attractive solutions for flexible wearable devices and intelligent medical care.

Optimization the Stab Resistance and Flexibility of Ultra-High Molecular Weight Polyethylene Knitted Structure Fabric with Response Surface Method.

At present, the challenging issue of the compatibility between stab resistance and flexibility of materials frequently appears. Thus, this study proposes a novel method to enhance the comprehensive performance of the material matrix with stab resistance. Based on the stab-resistant mechanism analysis of the textile matrix, the influence of four factors on the performance of ultra-high molecular weight polyethylene (UHMWPE) knitted fabric was discussed. And, the optimal process conditions of material for achieving high stab resistance and high flexibility were obtained by the response surface method. A series of experiments proved that among all factors, the fabric structure had the greatest influence on the flexible stab-resistant knitted material. Following that, the thickness of the yarn also plays a significant role. Under the optimal process conditions, the stab peak force of the knitted material was promoted to 52.450 N, and the flexibility was enhanced to 93.6%. Meanwhile, through comparison with products that have undergone the same treatment, there was little difference in stab resistance but significantly improved flexibility. It achieves the initial stab resistance and comfortable wearing softness of the fabric through process optimization. This improvement in overall performance of the textile matrix enables further enhancement treatments.

Seamless Weft Knit Vest with Integrated Needle Sensing Zone for Monitoring Shoulder Movement: A First Methodological Study.

The integration of textile-based flexible sensors and electronic devices has accelerated the development of wearable textiles for posture monitoring. The complexity of the processes required to create a complete monitoring product is currently reflected in three main areas. The first is the sensor production process, which is complex. Second, the integration of the sensor into the garment requires gluing or stitching. Finally, the production of the base garment requires cutting and sewing. These processes deteriorate the user experience and hinder the commercial mass production of wearable textiles. In this paper, we knitted a one-piece seamless knitted vest (OSKV) utilizing the one-piece seamless knitting technique and positioned an embedded needle sensing zone (EHSZ) with good textile properties and electrical performance for monitoring human shoulder activity. The EHSZ was knitted together with the OSKV, eliminating the need for an integration process. The EHSZ exhibited good sensitivity (GF = 2.23), low hysteresis (0.29 s), a large stretch range (200%), and excellent stability (over 300 cycles), satisfying the requirement to capture a wide range of deformation signals caused by human shoulder movements. The OSKV described the common vest process structure without the stitching process. Furthermore, OSKV fulfilled the demand for seamless and trace-free monitoring while effortlessly and aesthetically satisfying the knitting efficiency of commercial garments.

Robust Piezoelectric Biomolecular Membranes from Eggshell Protein for Wearable Sensors.

Flexible and wearable devices are drawing increasing attention due to their promising applications in energy harvesting and sensing. However, the application of wearable devices still faces great challenges, such as flexibility, repeatability, and biodegradability. Biopiezoelectric materials have been regarded as favorable energy-harvesting sources due to their nontoxicity and biocompatibility. Here, a wearable and biodegradable sensor is proposed to monitor human activities. The proposed sensor is fabricated via a low-cost, facile, and scalable electrospinning technology from nanofibers composed of eggshell membranes mixed with polyethylene oxide. It is shown that the sensor exhibits excellent flexibility, outstanding degradability, and mechanical stability over 3000 cycles under periodic stimulation. The device displays multiple potential applications, including the recognition of different objects, human motion monitoring, and active voice recognition. Finally, it is shown that the composite nanofiber membrane has good degradability and breathability. With excellent sensing performance, environmental friendliness, and ease of processing, the eggshell membrane-based sensor could be a promising candidate for greener and more environmentally friendly devices for application in implantable and wearable electronics.

Size Prediction and Electrical Performance of Knitted Strain Sensors.

Benefitting from the multifunctional properties of knitted fabrics with elasticity, flexibility, and high resilience, knitted strain sensors based on structure and strain performance are widely utilized in sports health due to their adaptability to human movements. However, the fabrication process of common strain sensors mainly relies on experienced technicians to determine the best sensor size through repeated experiments, resulting in significant size errors and a long development cycle. Herein, knitted strain sensors based on plain knit were fabricated with nylon/spandex composite yarn and silver-plated nylon yarn using a flat knitting process. A size prediction model of knitted strain sensors was established by exploring the linear relationship between the conductive area size of samples and knitting parameters via SPSS regression analysis. Combined with stable structures and high performance of good sensitivity, stability, and durability, the knitted strain sensors based on size prediction models can be worn on human skin or garments to monitor different movements, such as pronunciation and joint bending. This research indicated that the reasonable size control of the knitted strain sensor could realize its precise positioning in intelligent garments, exhibiting promising potential in intelligent wearable electronics.

Preparation and Performances of Warp-Knitted Hernia Repair Mesh Fabricated with Chitosan Fiber.

In this paper, warp-knitted knitted fabrics with chitosan fibers for ventral hernia repair were fabricated with three kinds of structures. The properties of chitosan fiber, yarns, and fabrics were tested. The results demonstrated that the properties of a mesh fabricated with 1-0/1-2/2-3/2-1// structure were slightly better than those of other fabrics. The mechanical properties of the three produced fabrics were weak. However, the results demonstrated that chitosan meshes have many advantages, such as excellent hygroscopicity, and thermal and antimicrobial properties, which makes them one of the best materials for ventral hernia repair. The findings have theoretical and practical significance for the industrial uses of chitosan in ventral hernia repair.