The Conditions Necessary for the Formation of Dissipative Structures in Tribo-Films on Friction Surfaces That Decrease the Wear Rate.

Tribo-films form on surfaces as a result of friction and wear. The wear rate is dependent on the frictional processes, which develop within these tribo-films. Physical-chemical processes with negative entropy production enhance reduction in the wear rate. Such processes intensively develop once self-organization with dissipative structure formation is initiated. This process leads to significant wear rate reduction. Self-organization can only occur after the system loses thermodynamic stability. This article investigates the behavior of entropy production that results in the loss of thermodynamic stability in order to establish the prevalence of friction modes required for self-organization. Tribo-films with dissipative structures form on the friction surface as a consequence of a self-organization process, resulting in an overall wear rate reduction. It has been demonstrated that a tribo-system begins to lose its thermodynamic stability once it reaches the point of maximum entropy production during the running-in stage.

Physical and Chemical Properties Characterization of 3D-Printed Substrates Loaded with Copper-Nickel Nanowires.

This study deals with the laser stereolithography manufacturing feasibility of copper-nickel nanowire-loaded photosensitive resins. The addition of nanowires resulted in a novel resin suitable for additive manufacturing technologies based on layer-by-layer photopolymerization. The pure and nanowire-loaded resin samples were 3D printed in a similar way. Their morphological, mechanical, thermal, and chemical properties were characterized. X-ray computed tomography revealed that 0.06 vol % of the composite resin was filled with nanowires forming randomly distributed aggregates. The increase of 57% in the storage modulus and 50% in the hardness when loading the resin with nanowire was attributed to the load transfer. Moreover, the decrease in the glass transition temperature from 57.9 °C to 52.8 °C in the polymeric matrix with nanowires evidenced a decrease in the cross-linking density, leading to a higher mobility of the polymer chains during glass transition. Consequently, this research demonstrates the successful dispersion and use of copper-nickel nanowires as a reinforcement material in a commercial resin for laser stereolithography.

Manufacturing of Polymeric Substrates with Copper Nanofillers through Laser Stereolithography Technique.

This study presents the additive manufacture of objects using mass-functionalized photo-resins, which are additively photopolymerized using the laser stereolithography technique. The mass functionalization is based on the incorporation of copper nanowires used as fillers at different concentrations. Cylindrical and tensile test probes are designed and manufactured in a layer-by-layer approach using a low-cost laser stereolithography system working with a layer thickness of 100   µ m . The morphological, mechanical, thermal and chemical results help to show the viability and potential that this combination of mass-functionalized resins and technological processes may have in the near future, once key challenges are solved. Finally, some potential applications are also discussed.

Local modification of the microstructure and electrical properties of multifunctional Au-YSZ nanocomposite thin films by laser interference patterning.

Nanocomposite films consisting of gold nanoparticles embedded in an yttria-stabilized zirconia matrix (Au-YSZ) have been synthesized with different gold loadings by reactive magnetron sputtering followed by ex situ annealing in air or laser interference patterning (LIP) treatment. It is shown that the electrical conductivity of the nanocomposite films can be modified to a large extent by changing the gold loading, by thermal annealing, or by LIP. The structural and microstructural analyses evidenced the segregation of metallic gold in crystalline form for all synthesis conditions and treatments applied. Thermal annealing above 400 °C is observed to trigger the growth of pre-existing nanoparticles in the volume of the films. Moreover, pronounced segregation of gold to the film surface is observed for Au/(Au + Zr + Y) ratios above 0.40, which may prevent the use of thermal annealing to functionalize gold-rich Au-YSZ coatings. In contrast, significant modifications of the microstructure were detected within the interference spot (spot size close to 2 × 2 mm) of LIP treatments only for the regions corresponding to constructive interference. As a consequence, besides its already demonstrated ability to modify the friction behavior of Au-YSZ films, the LIP treatment enables local tailoring of their electrical resistivity. The combination of these characteristics can be of great interest for sliding electrical contacts.