Probing the different life stages of a fluid catalytic cracking particle with integrated laser and electron microscopy.

While cycling through a fluid catalytic cracking (FCC) unit, the structure and performance of FCC catalyst particles are severely affected. In this study, we set out to characterize the damage to commercial equilibrium catalyst particles, further denoted as ECat samples, and map the different pathways involved in their deactivation in a practical unit. The degradation was studied on a structural and a functional level. Transmission electron microscopy (TEM) of ECat samples revealed several structural features; including zeolite crystals that were partly or fully severed, mesoporous, macroporous, and/or amorphous. These defects were then correlated to structural features observed in FCC particles that were treated with different levels of hydrothermal deactivation. This allowed us not only to identify which features observed in ECat samples were a result of hydrothermal deactivation, but also to determine the severity of treatments resulting in these defects. For functional characterization of the ECat sample, the Brønsted acidity within individual FCC particles was studied by a selective fluorescent probe reaction with 4-fluorostyrene. Integrated laser and electron microscopy (iLEM) allowed correlating this Brønsted acidity to structural features by combining a fluorescence and a transmission electron microscope in a single set-up. Together, these analyses allowed us to postulate a plausible model for the degradation of zeolite crystals in FCC particles in the ECat sample. Furthermore, the distribution of the various deactivation processes within particles of different ages was studied. A rim of completely deactivated zeolites surrounding each particle in the ECat sample was identified by using iLEM. These zeolites, which were never observed in fresh or steam-deactivated samples, contained clots of dense structures. The structures are proposed to be carbonaceous deposits formed during the cracking process, and seem resistant towards burning off during catalyst regeneration.

Impact of agglomeration state of nano- and submicron sized gold particles on pulmonary inflammation.

BACKGROUND: Nanoparticle (NP) toxicity testing comes with many challenges. Characterization of the test substance is of crucial importance and in the case of NPs, agglomeration/aggregation state in physiological media needs to be considered. In this study, we have addressed the effect of agglomerated versus single particle suspensions of nano- and submicron sized gold on the inflammatory response in the lung. Rats were exposed to a single dose of 1.6 mg/kg body weight (bw) of spherical gold particles with geometric diameters of 50 nm or 250 nm diluted either by ultrapure water or by adding phosphate buffered saline (PBS). A single dose of 1.6 mg/kg bw DQ12 quartz was used as a positive control for pulmonary inflammation. Extensive characterization of the particle suspensions has been performed by determining the zetapotential, pH, gold concentration and particle size distribution. Primary particle size and particle purity has been verified using transmission electron microscopy (TEM) techniques. Pulmonary inflammation (total cell number, differential cell count and pro-inflammatory cytokines), cell damage (total protein and albumin) and cytotoxicity (alkaline phosphatase and lactate dehydrogenase) were determined in bronchoalveolar lavage fluid (BALF) and acute systemic effects in blood (total cell number, differential cell counts, fibrinogen and C-reactive protein) 3 and 24 hours post exposure. Uptake of gold particles in alveolar macrophages has been determined by TEM. RESULTS: Particles diluted in ultrapure water are well dispersed, while agglomerates are formed when diluting in PBS. The particle size of the 50 nm particles was confirmed, while the 250 nm particles appear to be 200 nm using tracking analysis and 210 nm using TEM. No major differences in pulmonary and systemic toxicity markers were observed after instillation of agglomerated versus single gold particles of different sizes. Both agglomerated as well as single nanoparticles were taken up by macrophages. CONCLUSION: Primary particle size, gold concentration and particle purity are important features to check, since these characteristics may deviate from the manufacturer's description. Suspensions of well dispersed 50 nm and 250 nm particles as well as their agglomerates produced very mild pulmonary inflammation at the same mass based dose. We conclude that single 50 nm gold particles do not pose a greater acute hazard than their agglomerates or slightly larger gold particles when using pulmonary inflammation as a marker for toxicity.

Carbon-supported base metal nanoparticles: cellulose at work.

Pyrolysis of base metal salt loaded microcrystalline cellulose spheres gives a facile access to carbon-supported base metal nanoparticles, which have been characterized with temperature-dependent XRD, SEM, TEM, ICP-MS and elemental analysis. The role of cellulose is multifaceted: 1) it facilitates a homogeneous impregnation of the aqueous base metal salt solutions, 2) it acts as an efficacious (carbonaceous) support material for the uniformly dispersed base metal salts, their oxides and the metal nanoparticles derived therefrom, and 3) it contributes as a reducing agent via carbothermal reduction for the conversion of the metal oxide nanoparticles into the metal nanoparticles. Finally, the base metal nanoparticles capable of forming metastable metal carbides catalytically convert the carbonaceous support into a mesoporous graphitic carbon material.

Surface oxidation of carbon nanofibres.

Carbon nanofibres of the fishbone and parallel types were surface-oxidised by several methods. The untreated and oxidised fibres were studied with infrared spectroscopy, thermogravimetric analysis and X-ray photoelectron spectroscopy (XPS). Oxidation in a mixture of concentrated nitric and sulfuric acids proved to be the most effective method for creating oxygen-containing surface groups. This treatment results not only in the formation of carboxy and carboxyic anhydride groups, but also in the generation of ether-type oxygen groups between graphitic layers that are puckered at their edges. The IR spectroscopic data clearly show that the formation of oxygen-containing surface groups occurs at defect sites on the carbon nanofibres and that oxidation proceeds via carbonyl groups and other oxides to carboxy and carboxyic anhydride groups. Owing to the presence of defects, the two types of fibre have similar surface reactivities. With parallel nanofibres, in contrast to fishbone fibres, the macroscopic structure was severely affected by treatment with HNO(3)/H(2)SO(4). The HNO(3)/H(2)SO(4)-treated fibres are highly wettable by water.

The thermal decomposition of Mg-Al hydrotalcites: effects of interlayer anions and characteristics of the final structure.

The thermal decomposition of hydrotalcites (HTs) with different interlayer anions in the 298-523 K region has been investigated by using transmission electron microscopy (TEM), thermogravimetric analysis (TGA), X-ray diffraction (XRD), and IR, 27Al MAS-NMR and X-ray absorption near-edge structure (XANES) spectroscopy. The thermal stability of the HT with interlayer oxalate was remarkably higher than that of HTs with interlayer carbonate; the onset temperatures for decomposition were 523 K and 473 K, respectively. It is proposed that the basicity of the interlayer anion is the key factor in the onset of dehydroxylation of the brucite-like layers: the lower the basicity, the more thermally stable the HT compound. After heat treatment at 723 K, small Mg(Al)O domains (approximately 5 nm) within the HT crystallites cause broadening of the XRD reflections. The electron diffraction pattern consists of spots and rings, due to nonrandomly oriented crystalline material. Formation of disordered bonds, caused by nonideal packing between the decomposing adjacent cation layers in the (111) direction, could explain the expanded d value in the resulting MgO-like phase observed with XRD and electron diffraction. The orientation of the Mg(Al)O domains in the heat-treated material may be crucial for the so-called "memory effect" of HTs.